Fully Automatic Orbital Stretch Wrapping Machine

Fully Automatic Orbital Stretch Wrapping Machine by Innovative WrapTech Pvt. Ltd. for high-speed and secure industrial packaging.

When your product is long and you want to wrap it then ring wrapping machine can work. It is also known as Orbital stretch wrapping machine.
You can use any material like Stretch film, HDPE material, laminated roll for packing purpose. Mostly this machine works for packimng Aluminium profiles, Doors, FRP profile,
long pipes like PVC, CPVC, MS & SS. With the help of this packing it can protect product from Dust, Moisture & Foreign particles. You can use this for your product Branding,too.
In which you can print your brand name on packing film and it will increase your Brand value.
When we are talking about specification of Ring wrapping machine then there is some limitations are come into existence. Like in length there is no issue with maximum length
but when we talk about minimum length it is have to 1200mm. As same when we talk about width there is no issue with minimum size but for maximum width it is have to 1200mm.
And when width is 1200mm then maximum height should 600mm.

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    Specification
    WORKING PRODUCT DIAMETERLength : 1500 mm to 10000 mm
    Width: 50 mm to 1200 mm
    Hight: 50 mm to 600 mm
    Weigth: 10 kg To 1000 kg
    We Provide According Your Product Size.
    DIAMETER OF ROLL (STRETCH FILM)CORE ID:75 MM
    OD: UP TO 150 MM
    WIDTH:100 MM TO 200 MM
    WRAPPING MATERIALLDPE Stretch film (17 to 35 micron)
    WRAPPING MACHINE SPECIFICATIONWrapping ring: 500 To 2500 mm
    Ring Roller: Teflon material or M.S
    Power ring roller: 2 nos M.s rubber coated
    Cutting blead: HSS material
    Air cylinder: aira make
    solenoid valve: aira make
    Roller belt: fanner make
    Body: power coated
    CONVEYOR SPECIFICATIONIn Feed Conveyor : 5 to 12 Feet
    Out Feed Conveyor :5 To 12 Feet
    Conveyor width : 300 To 1500 mm
    Conveyor belt: pvc green belt or roller
    Pumetic Holding cylinder: aira make
    MOTOR SPECIFICATONRing Motor: 1 HP
    Conveyor Motor: 1 Hp (2 nos)
    bharat Belly Or Crompton Or roto motive make motor use as per availability
    MOTOR DRIVE (V.F.D)Ring Motor Drive: 1 HP
    Conveyor Motor Drive : 1 Hp (1 nos)
    Crompton Or L & T Make drive use as per availability
    MOTOR WORM GEAR BOXConveyor Motor Gear Box : 1 Hp (2 nos)
    PANEL SPECIFICATION12 X 8 i/0 PLC : Panasonics or selec make
    HMI : Panasonics or selec make
    Sensor : proximity sensor
    Branded mcb and switch
    Branded SMPS and relay card
    Branded cooling air
    MACHINE WEIGTHApprox. 1500kg
    OUR REQUIREMENT ON YOUR FLOOR3 phase connection + Neutral + Earthing
    Proper floor (according our drawing )
    Air connection [ 5 bar pressure 2 CFM ]
    4 core , 2.5 mm wire [for machine power connec-tion ,as per your equipment ]
    8 MM Pu pipe [ For Air connection ]
    Product Extra Detail

    The Automatic Orbital Pipe Wrapper is an industrial packaging machine that wraps pipes such as PVC, HDPE, and metal pipes using stretch film through an orbital motion. The machine delivers fast, consistent, and damage-free packaging for modern industrial operations.

    An Automatic Orbital Pipe Wrapper applies stretch film around stationary pipes by rotating the film carriage on an orbital ring. The machine secures pipes tightly without rotating or bending them, which makes it ideal for long and heavy products.

    Manufacturers use this machine to improve packaging speed, reduce labor dependency, and protect pipes during storage and transportation.

    How the Machine Works

    1. Pipe Loading
      Operators or conveyors place pipes horizontally inside the wrapping zone. The machine aligns the pipes automatically for stable wrapping.

    2. Stretch Film Setup
      The operator loads stretch film onto the film carriage. The system automatically adjusts film tension according to pipe size and wrapping program.

    3. Orbital Wrapping Process
      The orbital ring rotates around the pipes while the pipes remain stationary. The PLC controls wrapping speed, overlap percentage, and the number of layers.

    4. Film Cutting and Holding
      After completing the wrapping cycle, the machine cuts the film automatically and secures the film tail to prevent loosening.

    5. Discharge of Wrapped Pipes
      The system releases the wrapped pipes for manual handling or conveyor transfer.

    Importance in Modern Industrial Operations

    The Automatic Orbital Pipe Wrapper plays a critical role in modern factories because it:

    • Increases packaging speed significantly

    • Reduces labor requirements

    • Protects pipes from scratches, moisture, and dust

    • Maintains uniform wrapping quality

    • Supports continuous, high-volume production

    Compared to manual wrapping, this machine delivers higher efficiency, consistent results, and lower long-term operating costs.

    Types and Variants

    Fully Automatic Orbital Pipe Wrapper

    This version integrates with conveyors and production lines. It suits high-output pipe manufacturing plants.

    Semi-Automatic Orbital Pipe Wrapper

    This model requires an operator to start the cycle. It works well for medium-scale operations.

    High-Speed Orbital Wrapper

    This version focuses on fast cycle times and supports bulk packaging.

    Customized Orbital Wrapper

    Manufacturers design this version for specific pipe lengths, diameters, or packaging requirements.

    How Buyers Should Choose the Right Model

    Buyers should evaluate the following factors:

    • Production Capacity: Match machine speed with output requirements

    • Pipe Dimensions: Select a model that supports pipe length and diameter

    • Automation Level: Choose fully automatic machines for continuous production

    • Available Floor Space: Orbital machines save space for long products

    • Budget: Consider long-term labor savings and reduced damage costs

    Frequently Asked Questions (F&Q)

    Q1. What products can a fully automatic orbital stretch wrapping machine wrap?
    A fully automatic orbital stretch wrapping machine is used to wrap long, bundled, or irregular products such as pipes, profiles, aluminum sections, rods, timber, doors, panels, and similar industrial items.

    Q2. How does a fully automatic orbital stretch wrapping machine work?
    The machine automatically feeds the product through the orbital ring while stretch film is applied with controlled tension, ensuring consistent, secure, and uniform wrapping without manual intervention.

    Q3. Which stretch films are compatible with this machine?
    Fully automatic orbital stretch wrapping machines typically use LLDPE stretch film, with adjustable tension and overlap settings for different product types.

    Q4. Can the machine integrate with existing production lines?
    Yes. These machines support conveyor and PLC integration, allowing seamless connection with upstream and downstream production processes.

    Q5. Is the machine suitable for continuous industrial operation?
    Yes. Fully automatic orbital stretch wrapping machines are designed for 24/7 industrial operation using heavy-duty components and require only routine preventive maintenance.