Box Stretch Wrapping Machine With Pre-stretch System

Box Stretch Wrapping Machine manufactured by Innovative WrapTech Pvt. Ltd. for secure and efficient industrial packaging.

Innovative Wraptech Pvt. Ltd. introduces its high-efficiency Box Stretch Wrapping Machine featuring an advanced Pre-stretch System. Built for secure load unitization, this machine significantly reduces film consumption while providing maximum stability for boxed cargo during transit.

With precision tension controls, our automated wrapping solution effectively shields products from dust, moisture, and handling damage. Streamline your packaging line and cut material costs with Innovative Wraptech Pvt. Ltd.

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    Features :

    • Advanced Pre-Stretch System: Elongates film up to 250–300% before application to maximize film yield.

    • Precision Tension Control: Adjustable film tension ensures secure wrapping without crushing delicate boxes.

    • Automated Operation: Programmable wrapping cycles with photo-electric sensors for automatic height detection.

    • Robust Construction: Heavy-duty turntable and industrial components built for high-throughput environments.

    Benefits:

    • Drastic Cost Savings: Reduces film consumption by up to 50%, significantly lowering material costs.

    • Enhanced Load Stability: Delivers uniform wrap containment, preventing cargo shifting and transit damage.

    • Superior Product Protection: Shields boxed goods against dust, moisture, and handling wear.

    • Increased Efficiency: Speeds up packaging throughput while reducing manual labor requirements.

    Box Size (inch)Length : 5 To 30 Inch
    Width : 5 To 20 Inch
    Height : 5 To 20 Inch
    Any Two size Need Less 20 Inch
    Weight Capacity20 To 60 kg.
    Power415 V. A.C
    3 Phase + Neutral + Earthing (415 V AC 50 Hz)
    Stretch Film Roll
    Diameter
    		Up To 24 ”
    ID: Up To 3”
    OD: Up To 10”
    Motor
    		Turntable Motor: 1 Hp
    Pre-Stretch Motor 0.25 Hp
    Turntable Speed
    		Variable
    Turntable drive
    		1 HP
    PUMETIC HOLDING
    		NO
    PACKING MATERIAL
    		LLDPE Film 23 Micron
    FILM CARRIAGE
    		Up to 250 % Pre-Stretch
    CONTROLLING
    		Counter Base
    BODY STRUCTURE
    		M.S Structure
    WORKING BODY FLOOR
    		Table Top
    M/C. DIMENSION
    		50” X 36” X 40” Approx.
    Product Extra Detail

    The Box Pre-Stretch Wrapper Machine is an industrial packaging machine designed to securely wrap cartons and boxes using pre-stretched stretch film. By pre-stretching the film before application, the machine provides uniform tension, better load stability, and reduced film usage, ensuring efficient, damage-free packaging.

    Step-by-Step Operation:

    1. Load Boxes: Place cartons or boxes evenly on a pallet or conveyor.

    2. Install Film Roll: Mount the pre-stretch film on the carriage system.

    3. Set Wrapping Parameters: Choose wrapping cycles, speed, and number of layers.

    4. Start the Wrapping Cycle: The film carriage applies pre-stretched film while moving vertically (up and down) around the boxes.

    5. Adjust Tension if Needed: Ensure the film holds boxes firmly without crushing them.

    6. Cut and Clamp Film: Automatically completes the cycle.

    7. Ready for Dispatch: The pallet or stack of boxes is stable, secure, and ready for storage or shipment.

    Types and Variants

    1. Semi-Automatic Pre-Stretch Wrapper

      • Operator starts and stops each cycle manually.

      • Ideal for small to medium production volumes.

    2. Fully Automatic Pre-Stretch Wrapper

      • Integrates with conveyor lines for continuous high-volume operations.

      • Best for large-scale factories and smart manufacturing setups.

    3. Rotary Arm Pre-Stretch Wrapper

      • Arm rotates around a stationary pallet for tall or irregular loads.

      • Suitable for heavy or delicate items requiring minimal handling.

    Key Technical Features and Operational Benefits

    FeatureOperational Benefit
    Pre-stretch film carriageReduces film usage by 30–50% and ensures uniform tension
    Adjustable tensionPrevents box crushing and improves load stability
    PLC or touchscreen controlsSimplifies operation and cycle customization
    Vertical up-down movementEnsures full coverage from top to bottom
    Automatic film cut & clampSpeeds up wrapping and reduces manual handling
    Emergency stop and safety sensorsProtects operators from accidents

    Industries and Real-World Applications

    • E-commerce & Logistics: Securing cartons for shipping and storage.

    • FMCG & Retail Packaging: Wrapping consumer goods.

    • Pharmaceutical & Electronics: Protecting delicate products during transit.

    • Food Processing & Agriculture: Stabilizing packaged food cartons.

    • Warehousing & Distribution Centers: Efficient pallet preparation for high-volume operations.

    How Buyers Can Choose the Right Model

    • Capacity: Match machine capacity to pallet weight and load size.

    • Material: Ensure compatibility with box type and fragility.

    • Automation Level: Semi-automatic for low-medium volume; fully automatic for high-volume lines.

    • Budget: Balance upfront cost with labor savings, reduced damage, and increased throughput.

    Common Operational Problems and Solutions

    • Film tearing: Adjust tension and replace low-quality film.

    • Uneven wrapping: Align boxes properly and calibrate the carriage.

    • Load instability: Add extra wrapping layers or use anti-slip pads.

    • Operator errors: Provide training and use automatic control features.

    Frequently Asked Questions

    Q1: What is the energy and power requirement of the machine?

    The Box Pre-Stretch Wrapper Machine operates on 220V single-phase or 380V three-phase power and uses energy-efficient motors to minimize electricity consumption and operational costs.

    Q2: Can the machine handle different box sizes?

    Yes, the machine handles multiple box sizes using adjustable film tension and vertical up-down carriage movement for secure, consistent wrapping.

    Q3: How long is the expected service life of the machine?

    With proper operation and routine maintenance, the machine delivers 10–15 years of reliable service, offering excellent long-term ROI.

    Q4: Is operator training required?

    Yes, basic operator training ensures safe loading of boxes, proper adjustment of tension, and efficient operation of the machine.

    Q5: Can this machine integrate with existing production lines or ERP systems?

    Yes, fully automatic models integrate seamlessly with conveyor systems, production lines, and ERP setups, making it ideal for smart factories and Industry 4.0 operations.