Hose Pipe Wrapping Machine By Innovative WrapTech Pvt. Ltd.

The Hose Pipe Wrapping Machine   also called Small Pat Strep  Film Wrapping Machine is used for Spiral / Periphery Stretch Wrapping of Coil Shaped Products and Products with Long Lengths.

Pat Strep Coil Wrapping Machine  use To wrapping 25 Kg garden pipe wrap also wrap 3Kg to 25 Kg Tyre, ID: 200 To 500 MM, OD: 250 To 700 MM and Width: 30 To 150 MM.

The machine offers various controls for wrapping the stretch film and jute/paper roll at desired wrap tension and for wrapping different wrap configurations. The machine is designed for continuous operation and is rigid & sturdy. The machine is designed with an emphasis of functionality, reliability, and ease of operation.

Coil wrapper wraps the coil-shaped products in a spiral manner through the eye of the product. This is a means of applying a stretch film to a load consisting of stretch rollers supported on a vertical ring. It has a means of passing a load through a ring’s eye horizontally.

Hose Pipe Wrapping Machine

A Hose Pipe Wrapping Machine is an industrial system designed to wrap flexible pipes, hoses, and tubing with protective films such as stretch film, LDPE, or HDPE. The machine secures hoses in coils or bundles, maintaining their shape, preventing tangling, and protecting them from dust, moisture, UV exposure, and mechanical damage during storage, transportation, and handling.

Manufacturers use this machine to ensure consistent packaging quality, improve efficiency, and reduce labor dependency in high-volume hose production lines.

Why Is This Machine Critical in Modern Industrial Operations?

Flexible hoses and tubing are prone to damage, deformation, and contamination if handled manually. Manual wrapping is inconsistent and slows production.

Innovative WrapTech Pvt. Ltd. designed the machine to:

  • Increase throughput and efficiency

  • Reduce labor costs and manual handling

  • Ensure uniform wrapping for all coil sizes

  • Protect hoses from moisture, dust, and UV exposure

  • Enhance workplace safety

Modern hose manufacturers depend on automated wrapping for quality assurance and high-volume operations.

Key Technical Features and Operational Benefits

FeatureOperational Benefit
PLC + HMI ControlEasy operation and precise settings
Adjustable Film TensionPrevents deformation of hoses
Automatic Film Cut & ClampReduces downtime and labor
Sensor-Based PositioningEnsures consistent wrapping quality
Variable Speed ControlMatches production output
Conveyor IntegrationMinimizes manual handling

How Buyers Should Choose the Right Machine

Consider these factors before purchasing:

  • Coil size and weight range (inner diameter, outer diameter, width)

  • Production speed (coils per hour required)

  • Material type (stretch film, LDPE, HDPE, VCI)

  • Automation level (semi-automatic or fully automatic)

  • Integration with conveyor or production line

  • Budget and ROI expectations

Choosing the right model ensures maximum efficiency, minimal downtime, and cost savings.

Common Operational Problems and Solutions

  • Uneven or loose wrapping: Solved with tension-controlled automation

  • Dust and moisture contamination: Solved with protective film coverage

  • Labor fatigue: Reduced by fully automated systems

  • Excessive material waste: Controlled film application minimizes waste

  • Inconsistent coil presentation: Ensured by sensors and PLC-controlled rotation

Future Trends and Smart Factory Integration

Hose pipe wrapping machines are evolving with:

  • PLC connectivity to MES or ERP systems

  • Data-driven maintenance and analytics

  • Automated material handling and robotic loading

  • Industry 4.0 smart factory integration for traceability and efficiency

These innovations improve productivity, reduce errors, and support high-volume production lines.

FAQs

1. What is a Hose Pipe Wrapping Machine?

A hose pipe wrapping machine is an industrial system that wraps flexible hoses, tubing, and pipes using stretch film, LDPE, or HDPE. It protects coils from dust, moisture, UV, and mechanical damage while maintaining coil shape.

2. How does a hose pipe wrapping machine work?

The machine positions the hose coil on a conveyor or platform, centers it, and rotates the orbital wrapping ring around the coil. It applies stretch film with controlled tension, overlaps it evenly, cuts the film, and clamps it automatically before discharging the wrapped coil.

3. Why is this machine important for industrial operations?

It ensures consistent, high-quality packaging, reduces labor costs, increases throughput, and protects hoses during storage and transport. Manual wrapping cannot match its speed, accuracy, or uniformity.

4. What types of hose pipe wrapping machines are available?

  • Semi-Automatic: Best for low to medium production volumes.

  • Fully Automatic: Ideal for high-speed production and conveyor integration.

  • Horizontal Orbital: Maintains coil stability and uniform wrapping.

  • Tapping/Branding System: Adds brand tape or labeling on coils.

5. What are the key technical features?

  • PLC + HMI control for precise operation

  • Adjustable film tension to prevent deformation

  • Automatic film cut and clamp

  • Sensor-based coil positioning

  • Variable speed control

  • Conveyor integration for smooth workflow

Enquiry

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    Features :

    Adjustable film overlap.

    Motors for Wrapping Ring is controlled by AC frequency.

    PLC Based Operation.

    Automatic ejector [more suitable for less than 25 kg]

    Controllable cycle time.

    Bought out Components used in the machine are of reputed makes.

    Automatic cutting and holding of film.

    Adjustable stretch ratio.

    Vibration free operation.

    Logo Plc base operation for timing of wrapping, rotation, cutting, ejection.

    Advance paper relish system.

    Advance stretch holding system.

    Specification
    MACHINE NEEDED POWER3 Phase + Neutral + Earthing (415V AC 50 Hz)
    2 kw POWER
    DIAMETER OF COIL (PRODUCT)ID:200 MM TO 350 MM
    OD:250 MM TO 500MM
    WIDTH:50 MM TO 120 MM
    KG: 5 To 25 kg
    CONTROL SYSTEMcombo PLC
    8 Input output plc
    Relay
    Switches Teknic make:


    DIAMETER OF ROLL (STRETCH FILM)
    ID: Up To 75 MM [25 mm OR 50 MM core more suitable]
    OD:UP TO 130 MM
    WIDTH:UP TO 60 MM
    MOTORSRING M: 1 HP
    ROLLER M : 0.5HP
    DRIVESRING D: 1 HP
    ROLLER D : 0.5HP
    MACHINE DIMENSION10 MM Base Plat
    12 MM Ring Plat
    Size: 1250X1250X1250(Aprox.)
    Weight: 400 kg.*
    Working Table Size: 700 MM (Approx.)
    CUTTERHSS material make cutter
    RollerM.S Roller with Rubber coating (With 3 Power Roller)