Redial Reel Wrapping Machine

paper roll stretch wrapping machine use to pack stretch film on paper industries paper roll like karft paper roll packing, duplex paper roll packing and news paper roll packing etc…

The paper industry comprises company that use wood as raw material and produce paper, paperboard and other cellulose-products. The paper industry is global market.
and that’ why it uses various type of machinery for different operations. The paper industry mainly use reel wrapping machine to wrap and give safe effective layers on its products.
If you are thinking about starting paper industry this machine is must necessary to help your packaging queries.

Redial Reel Wrapping Machine

What Is a Redial Reel Wrapping Machine?

A Redial Reel Wrapping Machine is an industrial packaging solution that wraps reels—such as paper, cable, or metal reels—with stretch film in a controlled, uniform manner. The machine ensures surface protection, edge reinforcement, and moisture resistance for reels during storage, transport, or export.

Manufacturers use this machine to replace manual wrapping, improve packaging consistency, and achieve faster, safer, and professional reel packaging.

How Does a Redial Reel Wrapping Machine Work?

Step 1: Reel Placement

The operator places the reel on the machine’s turntable or conveyor system. The system centers the reel to ensure balanced rotation.

Step 2: Parameter Configuration

The operator sets reel diameter, width, weight, wrapping speed, film overlap, and tension. Proper settings prevent reel deformation and material waste.

Step 3: Film Pre-Stretch

The machine stretches the film via a powered pre-stretch mechanism, usually between 150%–300%, to improve holding strength and reduce material usage.

Step 4: Rotational Wrapping

The turntable rotates the reel while the film carriage moves vertically or laterally. The machine applies consistent tension and uniform overlap across the entire reel.

Step 5: Edge Reinforcement

The system adds extra layers at reel edges to protect against impact, compression, and moisture ingress.

Step 6: Film Cutting & Sealing

The machine automatically cuts and seals the film at the end of the wrapping cycle, creating a professional finish.

Step 7: Reel Discharge

The wrapped reel exits the machine, ready for storage, shipping, or export.

Why Is the Redial Reel Wrapping Machine Important in Modern Industrial Operations?

Modern factories require high-speed, reliable, and consistent packaging to maintain production efficiency.

This machine:

  • Ensures uniform protection for reels during storage and transport

  • Reduces labor dependency and workplace injuries

  • Minimizes product damage and waste

  • Supports export and long-distance logistics

  • Enhances productivity in high-volume operations

Manual wrapping cannot deliver this level of efficiency, safety, or repeatability.

What Types or Variants of Redial Reel Wrapping Machines Are Available?

Semi-Automatic Models

  • Best for medium production volumes

  • Operator loads reels manually, machine handles the wrapping cycle

  • Cost-effective and flexible

Fully Automatic Models

  • Best for high-volume, continuous operations

  • Automatic loading and unloading

  • PLC-controlled wrapping programs for high precision

Horizontal Redial Wrappers

  • Ideal for long or heavy reels

  • Provides strong edge protection and stability

Which Technical Features Improve Productivity, Quality, Safety, and Cost Efficiency?

  • Powered pre-stretch system reduces film consumption while improving load stability

  • PLC-controlled operation ensures repeatable and uniform wrapping

  • Adjustable film tension prevents reel deformation

  • Edge reinforcement logic protects sensitive reel edges

  • Emergency stop and safety guards enhance operator protection

  • Heavy-duty structure supports continuous, industrial workloads

What Is the Price Range of a Redial Reel Wrapping Machine?

The price of a Redial Reel Wrapping Machine from Innovative WrapTech Pvt. Ltd. ranges from ₹3 lakh to ₹10 lakh.

The final price depends on:

  • Customization level

  • Automation type (semi-automatic vs fully automatic)

  • Reel handling capacity

  • Additional safety, control, or PLC features

The more customized the machine, the higher the price, ensuring it meets specific operational requirements.

Why Do Manufacturers Prefer Professional-Grade Machines from Innovative WrapTech Pvt. Ltd.?

Manufacturers choose these machines because they:

  • Deliver consistent, high-quality packaging

  • Handle heavy-duty industrial workloads

  • Reduce labor costs and material waste

  • Improve operator safety and factory efficiency

  • Offer reliable performance and long-term ROI

Professional-grade machines outperform generic alternatives in durability, speed, and export readiness.

Frequently Asked Questions (FAQ)

1. What is a Redial Reel Wrapping Machine?

A Redial Reel Wrapping Machine is an industrial packaging machine that wraps reels such as paper, cable, metal, or plastic reels using stretch film. It protects reels from moisture, dust, edge damage, and handling impact during storage and transport.

2. Which types of reels can this machine wrap?

The machine can wrap:

  • Paper reels (kraft, tissue, duplex, coated)

  • Cable and wire reels

  • Plastic hose and pipe reels

  • Metal reels and coils
    It supports various reel diameters and weights, depending on the model.

3. How does the machine ensure consistent packaging quality?

The machine applies controlled film tension, fixed overlap settings, and programmed wrapping cycles, which provide uniform coverage and repeatable, high-quality packaging for every reel.

4. How does the Redial Reel Wrapping Machine improve productivity?

The machine completes wrapping cycles faster than manual methods, reduces operator labor, minimizes rework, and allows one operator to handle multiple reels, significantly improving overall productivity.

5. Does the machine reduce stretch film consumption?

Yes. The powered pre-stretch system maximizes holding force while reducing total film usage, lowering packaging material costs.

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    Features :

    High Quality

     Save Labor

    Saving of films.

     Dust Proof And Water Proof Product.

     Uniform Packaging

    Stretch Film Is Cheaper Then Other Packing Material.

    At Starting Point & Ending Point – Wrap Can Be Adjusted By From Control Panel.

    Speedy Pack & Labor Saving

    Automatic Holding Of Film.

    Suitable For Use With Stretch Films Rolls.

    100% To 250% Save Stretch Film.

    Automatic Roll Ejector System.

     Roll Ejector Up-To Your Kg By Pneumatic Air Cylinders

     

    Specification
    WORKING PRODUCT DIAMETERWidth : 250 MM To 625 MM
    Diameter : 350 MM To 850 mm
    Reel weight : 12 To 125 KG
    DIAMETER OF ROLL (STRETCH FILM) CORE ID : 75 MM
    OD : UP TO 200 MM
    WIDTH : 250 MM TO 300 MM
    PACKING EFFICIENCY 15-35 rolls/hour (depend on product )
    TURNTABLE SPEED0 To 11 RPM (depend on product)
    DIA. OF TURNTABLE1500 mm (as per customer requirement)
    ROLLER SPECIFICATIONRollers : 2 nos.(m.s)
    Roller : M.S roller with rubber belt
    dia. of roller : 205mm
    roller center distance : 300 mm
    MOTOERRoller Motor : 1 HP
    Tune Table Motor : 2 HP
    Power Pre-Stretch Motor: 0.25 HP (2 Nos)
    Up Down System Motor : 0.5 HP
    MOTOR WORM GEAR BOXRoller Motor : 1 HP Gear Box
    Tune Table Motor : 2 HP Gear Box
    Power Pre-Stretch Motor: 0.25 HP Gear Box (2 Nos)
    Up Down System Motor : 0.5 HP Gear Box
    MOTOR DRIVE (V.F.D)Roller Motor : 1 HP
    Tune Table Motor : 2 HP
    Power Pre-Stretch Motor: 0.25 HP (2 Nos)
    UP-DOWN SYSTEMChain Base Up-Down System With Motor And Linear Shaft
    PRE-STRETCH SYSTEMRubber Mounted Roller Base Automatic Cancer Base
    Power Pre-Stretch System
    EJECTOR SYSTEMUp To your Kg [If You Required ]
    Pneumatic Air Cylinder Base Ejector System
    MACHINE WEIGTHApprox. 1500kg