The Rope Wire Coil Wrapping Machine is used for Spiral / Periphary Stretch Wrapping of Coil Shaped Products and Products with Long Lengths.
STEEL COIL Film Wrpapping machine use To wrapping 50 Kg wire TO 5000 kG steel wrap. ID: 400 MM To 800 MM, OD: 500 MM To 1300 MM , width : 80MM To 500 MM.
The machine offers various controls for wrapping the stretch film and jute / paper roll at desired wrap tension and for wrapping different wrap configurations.The machine is designed for continuous operation and is rigid & sturdy. The machine is designed with an emphasis of functionality, reliability and ease of operation.
Coil wrapper wraps the coil shaped products in a spiral manner through eye of the product. This is a means of applying stretch film to a load consisting of stretch rollers supported on a vertical ring. It has a means of passing a load through ring’s eye horizontally.
Rope Wire Coil Wrapping Machine
A Rope Wire Coil Wrapping Machine is an industrial packaging system designed to wrap wire rope coils and steel wire coils using stretch film, LDPE film, or VCI corrosion-protection film.
The machine applies controlled, uniform wrapping around the coil’s circumference to protect wire rope from moisture, dust, corrosion, and mechanical damage during storage, handling, and transportation.
Manufacturers use this machine to replace manual wrapping, improve packaging consistency, and meet export-grade packaging standards.
Why Is This Machine Important in Modern Industrial Operations?
Wire rope coils are heavy, flexible, and prone to corrosion and deformation. Manual packaging often leads to:
Uneven wrapping
Rust formation
Handling damage
High labor fatigue
A rope wire coil wrapping machine eliminates these issues by delivering consistent protection, higher throughput, and safer working conditions, making it essential in modern metal and wire processing facilities.
What Types of Rope Wire Coil Wrapping Machines Are Available and When Should Each Be Used?
Semi-Automatic Rope Wire Coil Wrapping Machine
Best for: Small to medium production volumes
Manual loading and unloading
Automatic wrapping cycle
Lower capital investment
Fully Automatic Rope Wire Coil Wrapping Machine
Best for: High-volume wire rope manufacturing
Conveyor-based handling
Automated wrapping and discharge
Minimal operator intervention
Horizontal Rope Wire Coil Wrapper
Best for: Eye-to-wall coil orientation
Easy integration with existing lines
Vertical Rope Wire Coil Wrapper
Best for: Eye-to-sky coil orientation
Heavy and compact coils
Improved coil stability
Customized Heavy-Duty Wrappers
Best for: Large-diameter or export-grade coils
Reinforced structure
Multilayer and VCI wrapping
What Common Operational Problems Does This Machine Solve?
Loose and uneven wrapping
Coil deformation during transport
Rust and moisture damage
Excessive film consumption
Operator strain and injury risk
The machine solves these issues through controlled rotation, adjustable tension, and repeatable automation.
What Are the Installation Requirements and Best Practices?
Installation Requirements
Flat, reinforced industrial flooring
Proper electrical grounding
Sufficient clearance for coil handling
Forklift or crane access
Best Practices for Operation
Select correct film grade and thickness
Adjust tension according to wire rope stiffness
Follow standard startup and shutdown procedures
Maintenance Best Practices
Daily: Clean rollers, sensors, and guides
Weekly: Inspect film carriage, belts, and bearings
Long-Term: Lubricate moving parts and calibrate controls
Which Safety Standards and Compliance Requirements Apply?
Rope wire coil wrapping machines comply with:
ISO 12100 Machine Safety
Emergency stop buttons
Safety guards and covers
Electrical overload protection
Interlock-based operation systems
These safety measures protect operators while ensuring uninterrupted production.
Frequently Asked Questions (FAQs)
Q1. What is a rope wire coil wrapping machine used for?
A rope wire coil wrapping machine is used to pack rope wire coils with stretch film or protective materials. It secures the coil shape and protects the rope wire from corrosion, moisture, dust, and mechanical damage during storage and transportation.
Q2. Which industries use rope wire coil wrapping machines?
These machines are commonly used in wire rope manufacturing, construction material industries, lifting and rigging equipment manufacturers, shipyards, mining operations, and export packaging facilities.
Q3. What packaging materials can be used for rope wire coils?
The machine supports stretch film, LDPE film, HDPE film, and VCI film depending on corrosion protection and storage requirements.
Q4. Can the machine handle different rope wire coil sizes and weights?
Yes, the machine is designed with adjustable wrapping parameters to accommodate various coil diameters, widths, and weights as per customer requirements.
Q5. Is automation available for rope wire coil wrapping machines?
Yes, rope wire coil wrapping machines are available in semi-automatic and fully automatic versions, with options for PLC control, conveyor integration, and high-speed operation.
