Rope Wire Coil Wrapping Machine

Heavy-duty Rope Wire Coil Wrapping Machine by Innovative WrapTech Pvt. Ltd. for spiral wrapping of steel wire coils, rope coils, GI wire coils, and cable coils with stretch film packaging.

nnovative WrapTech Pvt. Ltd. is a leading manufacturer and supplier of Rope Wire Coil Wrapping Machines designed for high-speed, secure, and efficient spiral wrapping of rope coils, wire coils, steel coils, GI wire, SS wire, copper wire, and other ring-shaped products. Our machines provide excellent protection against dust, moisture, rust, scratches, and transportation damage while improving product appearance and handling.

The machine performs spiral (peripheral) stretch wrapping by passing the coil through the rotating wrapping ring, ensuring complete and uniform film coverage. It is suitable for continuous industrial production with high reliability, low maintenance, and easy operation.

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    Features:

    Adjustable film overlap.

    Motors for Wrapping Ring is controlled by AC frequency.

    PLC Based Operation.

    Controllable cycle time.

    Bought out Components used in the machine are of reputed makes.

    Automatic cutting and holding of film.

    Adjustable stretch ratio.

    Vibration free operation.

    Logo Plc base operation for timing of wrapping, rotation, cutting, ejection.

    Advance paper relish system.

    Advance stretch holding system.

    Benefits:

    *An ISO and CE certified company.
    *Expert manufacturer with more than 10 years’ experience in the coil packing field.
    *Providing reliable and high-quality coil wrap machine.
    *Providing custom-built steel wire packing machines according to special requirement.
    *Providing update and on-time technical support.
    *Long-term, reliable and easy operation.

    Specification
    MACHINE NEEDED POWER3 Phase + Neutral + Earthing (415V AC 50 Hz)
    2 kw  POWER
    DIAMETER OF COIL (PRODUCT)
    OD:500 MM TO 1000 MM
    WIDTH:100 MM TO 350 MM;
    KG: 50 To 500 kg
    DIAMETER OF ROLL (STRETCH FILM)
    OD:UP TO 130 MM
    WIDTH:UP TO 60 MM
    MOTORS
    RING M : 1 H P
    ROLLER M : 0.5HP
    DRIVERING D: 1 HP
    ROLLER D : 0.5HP
    MACHINE DIMENSION10 MM Base Plat
    12 MM Ring Plat
    Size: 1250X1250X1250(Aprox.)
    Weight: 400 kg.*
    Working Table Size: 700 MM (Approx.)
    CONTROL SYSTEMTouch pad HMI
    8 Input output plc
    Relay
    Switches Teknic make:
    CUTTERHSS Material Make Cutter
    RollerM.S Roller With Rubber Coating (With 3 Power Roller)
    Product Extra Detail

    Innovative WrapTech Pvt. Ltd. designs and manufactures high-speed, secure, and efficient Rope Wire Coil Wrapping Machines for spiral wrapping of rope coils, wire coils, steel coils, GI wire, SS wire, copper wire, and other ring-shaped products. These machines protect products against dust, moisture, rust, scratches, and transportation damage while enhancing product appearance and handling.

    The machine performs spiral (peripheral) stretch wrapping by passing the coil through a rotating wrapping ring, ensuring complete and uniform film coverage. It delivers continuous industrial production with high reliability, low maintenance, and simple operation.

    Why Does This Machine Matter in Modern Industrial Operations?

    Wire rope coils are heavy, flexible, and prone to corrosion and deformation. Manual packaging often causes:

    • Uneven wrapping

    • Rust formation

    • Handling damage

    • High labor fatigue

    A rope wire coil wrapping machine eliminates these issues by delivering consistent protection, higher throughput, and safer working conditions, making it essential in modern metal and wire processing facilities.

    What Types of Rope Wire Coil Wrapping Machines Are Available and When Should You Use Each?

    • Semi-Automatic Rope Wire Coil Wrapping Machine

      • Best for: Small to medium production volumes

      • Features manual loading and unloading, an automatic wrapping cycle, and lower capital investment.

    • Fully Automatic Rope Wire Coil Wrapping Machine

      • Best for: High-volume wire rope manufacturing

      • Features conveyor-based handling, automated wrapping and discharge, and minimal operator intervention.

    • Horizontal Rope Wire Coil Wrapper

      • Best for: Eye-to-wall coil orientation

      • Accommodates flexible wire rope coils and offers easy integration with existing lines.

    • Vertical Rope Wire Coil Wrapper

      • Best for: Eye-to-sky coil orientation

      • Handles heavy and compact coils while improving coil stability.

    • Customized Heavy-Duty Wrappers

      • Best for: Large-diameter or export-grade coils

      • Features a reinforced structure for multilayer and VCI wrapping.

    What Common Operational Problems Does This Machine Solve?

    • Loose and uneven wrapping

    • Coil deformation during transport

    • Rust and moisture damage

    • Excessive film consumption

    • Operator strain and injury risk

    The machine resolves these challenges through controlled rotation, adjustable tension, and repeatable automation.

    What Types of Coils Can You Wrap Using This Machine?

    The Rope Wire Coil Wrapping Machine wraps a wide range of products, including steel wire coils, GI wire coils, SS wire coils, copper wire coils, aluminum wire coils, rope coils, cable coils, hose coils, welding wire coils, and spring wire coils. Its flexible design allows manufacturers to package various coil sizes efficiently while maintaining consistent wrapping quality and protecting products during shipping, warehousing, and export packaging.

    What Are the Installation Requirements and Best Practices?

    Installation Requirements

    • Flat, reinforced industrial flooring

    • Proper electrical grounding

    • Sufficient clearance for coil handling

    • Forklift or crane access

    Best Practices for Operation

    • Select the correct film grade and thickness.

    • Adjust tension according to wire rope stiffness.

    • Follow standard startup and shutdown procedures.

    Maintenance Best Practices

    • Daily: Clean rollers, sensors, and guides.

    • Weekly: Inspect the film carriage, belts, and bearings.

    • Long-Term: Lubricate moving parts and calibrate controls.

    Can You Customize the Rope Wire Coil Wrapping Machine?

    Yes, Innovative WrapTech Pvt. Ltd. manufactures customized Rope Wire Coil Wrapping Machines to match specific industrial requirements. We design the machine according to coil weight, inner diameter, outer diameter, width, production capacity, automation level, and preferred wrapping material. You can also integrate optional features such as PLC controls, touch-screen operation, automatic film cutting, and customized conveyor systems to improve productivity and operational efficiency.

    Which Safety Standards and Compliance Requirements Apply?

    Our rope wire coil wrapping machines comply with:

    • CE Machinery Directive

    • ISO 12100 Machine Safety

    • Emergency stop buttons

    • Safety guards and covers

    • Electrical overload protection

    • Interlock-based operation systems

    These safety measures protect operators while ensuring uninterrupted production.

    Why Choose Innovative WrapTech Pvt. Ltd. for Rope Wire Coil Wrapping Machines?

    Innovative WrapTech Pvt. Ltd. builds trusted industrial wrapping machines known for delivering high-quality, durable, and customized packaging solutions. We engineer our Rope Wire Coil Wrapping Machines using premium components for continuous operation and long service life. We provide complete support, including machine design, installation, operator training, and after-sales service. With competitive pricing and reliable performance, manufacturers across multiple industries trust our equipment.

    Frequently Asked Questions

    • Q1. What do you use a rope wire coil wrapping machine for?

      You use a rope wire coil wrapping machine to pack rope wire coils with stretch film or protective materials. It secures the coil shape and protects the rope wire from corrosion, moisture, dust, and mechanical damage during storage and transportation.

    • Q2. Which industries use rope wire coil wrapping machines?

      Wire rope manufacturing plants, construction material industries, lifting and rigging equipment manufacturers, shipyards, mining operations, and export packaging facilities commonly use these machines.

    • Q3. What packaging materials can you use for rope wire coils?

      The machine supports stretch film, LDPE film, HDPE film, and VCI film depending on corrosion protection and storage requirements.

    • Q4. Can the machine handle different rope wire coil sizes and weights?

      Yes, the machine features adjustable wrapping parameters to accommodate various coil diameters, widths, and weights as per customer requirements.

    • Q5. Is automation available for rope wire coil wrapping machines?

      Yes, we offer rope wire coil wrapping machines in semi-automatic and fully automatic versions, featuring options for PLC control, conveyor integration, and high-speed operation.