Semi automatic vertical coil wrapping machine

Semi Automatic Vertical Coil Wrapping Machine for wrapping steel, wire, aluminum, and copper coils with stretch film.

The Semi Automatic Vertical Coil Wrapping Machine from Innovative WrapTech Pvt. Ltd. is designed to wrap steel coils, wire coils, copper coils, aluminum coils, and other circular products with precision and efficiency. It applies stretch film evenly to protect products from dust, moisture, scratches, and corrosion during storage, handling, and transportation.

Its semi-automatic operation reduces manual effort while delivering consistent wrapping quality and lower film consumption. Built with a heavy-duty frame and reliable components, the machine ensures long-lasting performance with minimal maintenance. It is an ideal packaging solution for steel, cable, automotive, engineering, and metal processing industries seeking safe, durable, and cost-effective coil packaging.

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    Specification
    MACHINE NEEDED POWER3 Phase + Neutral + Earthing (415V AC 50 Hz)
    2 kw  POWER
    DIAMETER OF COIL (PRODUCT)
    OD:500 MM TO 1000 MM
    WIDTH:100 MM TO 350 MM;
    KG: 50 To 500 kg
    DIAMETER OF ROLL (STRETCH FILM)
    OD:UP TO 130 MM
    WIDTH:UP TO 60 MM
    MOTORS
    RING M : 1 H P
    ROLLER M : 0.5HP
    DRIVERING D: 1 HP
    ROLLER D : 0.5HP
    MACHINE DIMENSION10 MM Base Plat
    12 MM Ring Plat
    Size: 1250X1250X1250(Aprox.)
    Weight: 400 kg.*
    Working Table Size: 700 MM (Approx.)
    CONTROL SYSTEMTouch pad HMI
    8 Input output plc
    Relay
    Switches Teknic make:
    CUTTERHSS Material Make Cutter
    RollerM.S Roller With Rubber Coating (With 3 Power Roller)
    Product Extra Detail

    A Semi Automatic Vertical Coil Wrapping Machine  is designed to wrap and protect steel, aluminium, copper, GI wire, and other industrial coils using stretch film. At Innovative WrapTech Pvt. Ltd., we manufacture durable and energy-efficient machines that improve packaging quality, reduce manual effort, and ensure safe transportation of heavy coils. Our customized solutions are suitable for industries requiring reliable, high-performance, and cost-effective coil packaging.

    How Does This Vertical Coil Wrapper Work?

    Coil Loading

    The operator places the coil onto the turntable or cradle using a forklift or crane.

    Film Installation

    The operator loads the stretch film roll into the film carriage and sets tension parameters.

    Start Command

    The operator initiates the cycle through the control panel or foot switch.

    Coil Rotation

    The machine rotates the coil at a controlled speed.

    Film Dispensing

    The film carriage moves around or through the coil eye, applying uniform film layers.

    Overlap Control

    The system maintains consistent overlap to ensure complete surface coverage.

    Film Cut and Clamp

    The operator or machine cuts and secures the film at the end of the cycle.

    Coil Unloading

    The wrapped coil exits the station, ready for storage or transport.

    Why Is This Equipment Important in Modern Industrial Operations?

    This coil packaging system improves packaging consistency, product protection, and workforce efficiency by:

    • Reducing manual labor and fatigue
    • Preventing moisture and corrosion damage
    • Standardizing wrapping quality
    • Increasing packaging throughput
    • Lowering film consumption
    • Improving workplace safety

    This wrapping solution supports lean manufacturing and cost-controlled production environments.

    Types and Variants of Vertical Coil Wrapping Machines

    1. Standard Vertical Coil Wrapper

    Best for: Eye-to-sky coil orientation

    • Steel and aluminum coils
    • High stability for heavy loads

    2. Horizontal Coil Wrapping Machine

    Best for: Eye-to-wall coil orientation

    • Wire and strip coils
    • Easy integration with conveyors

    3. Orbital Ring Type Coil Wrapping Machine

    Best for: Uniform circumferential wrapping

    • Export packaging
    • VCI and multilayer wrapping

    4. Customized Semi Automatic Coil Wrapping Machine

    Best for: Non-standard coil sizes

    • Heavy-duty frames
    • Special film materials

    How Buyers Can Choose the Right Model

    Capacity Requirements

    • Low to medium volume → Standard vertical wrapper
    • Larger coils → Heavy-duty orbital wrapping machine

    Material Type

    • GI wire and steel → Stretch film + VCI film compatibility
    • Aluminum or copper → Low-tension film systems

    Automation Level

    • Manual handling acceptable → Semi automatic
    • High throughput required → Fully automatic upgrade

    Budget Considerations

    • Semi automatic machines offer lower upfront investment
    • Automation increases long-term cost savings

    Safety Standards and Operator Protection

    Our coil wrapping systems comply with:

    • CE Machine Safety Standards
    • ISO 12100 Risk Assessment Guidelines
    • Emergency stop buttons
    • Protective guards and covers
    • Electrical overload protection

    These safety features protect operators while maintaining smooth production flow.

    Conclusion

    A Semi Automatic Vertical Coil Wrapping Machine delivers reliable, cost-effective, and safe packaging for metal coils. By selecting the correct configuration, industries achieve improved protection, reduced labor effort, and consistent packaging quality.

    Frequently Asked Questions

    Q1. What is a semi-automatic vertical coil wrapping machine used for?

    It is used to pack metal and wire coils in an upright position using stretch film or protective materials. It protects coils from moisture, dust, corrosion, and handling damage during storage and transportation.

    Q2. Which types of coils can be wrapped using this machine?

    The machine is suitable for steel coils, wire coils, aluminum coils, copper coils, and other round or ring-shaped products used in industrial applications.

    Q3. How does this machine work?

    The operator places the coil vertically on the wrapping station. The machine rotates the coil while the film carriage moves around it, applying uniform tension and overlap. Film cutting and clamping are performed manually or semi-automatically.

    Q4. What packaging materials can be used with this machine?

    The machine supports stretch film, LDPE film, HDPE film, and VCI film depending on corrosion protection and packaging requirements.

    Q5. Is this machine suitable for low to medium production volumes?

    Yes, semi-automatic vertical coil wrapping machines are ideal for low to medium production volumes where flexibility, cost-effectiveness, and operator control are important.