Shrink Wrapping System by Innovative WrapTech Pvt. Ltd.

Industrial shrink wrapping system in operation, wrapping products at high speed using automated sealing and heat tunnel technology.

We are presenting fine quality Water Bottle Shrink Wrapping Machines with Manual Collation and with partial ‘U’ sealer. These products are developed from the best available technology.

The fully automatic shrink-wrap machine is such a machine using such a shrink-wrapping machine the products can be collected and can make a proper matrix for the products manufactured in Pharma, non-pharma such as food and FMCG companies.

The Fully automatic shrink wrapping machines are more applicable and are suitable for the high-speed production filling and packing lines to complete the packing activities in a short period.

The high-speed filling and packing production lines can be seen in the following companies and product lines:

Fully automatic Shrink wrapping machine for pharma companies product line
fully automatic Shrink wrap machine for syrup filling and packing lines
fully automatic Shrink wrap machine for tablet blisters packing line
Fully Automatic Shrink Wrapping Machine for FMCG and Food manufacturing companies
fully automatic Shrink Wrap machine for food packing lines line juice, souse, soup, etc

fully automatic Shrink wrap machine is more useful for cold drinks, cola and mineral water packing lines and is more cost-effective advantageous over shipper carton packing and also advantageous over packing timing

Range:

Products such as bottles, tins, cans, boxes, containers, which are available in numerous configurations of 6, 12, 18 or 24 with/without a base tray or with the help of FLAT SHEET at the bottom, could be shrunk wrapped at various speeds of 3-6 packs per minute

Shrink Wrapping System – Industrial Packaging Guide

A shrink wrapping system is an industrial packaging solution that encloses products in shrink film and applies controlled heat to tightly conform the film around the product or product bundle. The system improves product protection, load stability, visual appeal, and transport safety while maintaining high production efficiency.

Manufacturers use shrink wrapping systems to pack single products, multipacks, cartons, trays, and pallet loads in a fast, consistent, and cost-effective manner.

How a Shrink Wrapping System Works (Step-by-Step Technical Operation)

A shrink wrapping system operates through a controlled mechanical and thermal process:

Step 1: Product Infeed

Products enter the system through manual loading or automatic conveyor feed. Sensors detect product position and spacing.

Step 2: Film Dispensing

The system unwinds shrink film (PVC, POF, or LDPE) from the roll and positions it around the product using guides and rollers.

Step 3: Sealing Operation

Heated sealing jaws or L-bar sealers cut and seal the film, forming a loose sleeve or pouch around the product.

Step 4: Heat Shrinking

The sealed product moves into a shrink tunnel, where hot air circulates evenly. The film shrinks uniformly around the product surface.

Step 5: Cooling & Discharge

After exiting the tunnel, the film cools and tightens, creating a strong, tamper-evident, and visually clean package. The system discharges the finished pack for secondary handling or dispatch.

Why Shrink Wrapping Systems Are Critical in Modern Industry

Shrink wrapping systems play a vital role in today’s manufacturing environment because they:

  • Increase packaging speed and throughput

  • Reduce labor dependency and human error

  • Provide consistent pack quality

  • Improve product safety during storage and transport

  • Support automation and smart factory workflows

Types of Shrink Wrapping Systems and Their Applications

1. Semi-Automatic Shrink Wrapping System

Used when:

  • Medium production volumes

  • Multiple product sizes

  • Budget-conscious operations

Advantages:

  • Flexible operation

  • Lower capital investment

  • Simple maintenance

2. Automatic Shrink Wrapping System

Used when:

Advantages:

  • High-speed output

  • Minimal operator intervention

  • Consistent packaging quality

3. L-Bar Shrink Wrapping System

Used when:

  • Retail-ready packaging

  • Single products or multipacks

Advantages:

4. Sleeve Shrink Wrapping System

Used when:

  • Tray packs and bundled products

  • Beverage, dairy, and FMCG industries

Advantages:

  • High-speed bundling

  • Strong load stability

  • Ideal for heavy products

5. Pallet Shrink Wrapping System

Used when:

  • Full pallet load protection

Advantages:

  • Weather and dust protection

  • Improved transport safety

Key Technical Features and Real Operational Benefits

  • Temperature-Controlled Shrink Tunnel
    Ensures uniform shrink without product damage.

  • Variable Speed Drives (VFD)
    Matches packaging speed with production output.

  • Automatic Film Centering & Tension Control
    Reduces film waste and improves pack appearance.

  • Touchscreen HMI Panel
    Simplifies operation, diagnostics, and recipe storage.

  • Safety Interlocks & Emergency Stops
    Protect operators and equipment.

How to Choose the Right Shrink Wrapping System

When selecting a shrink wrapping system, evaluate:

  • Production Capacity: Match machine speed to peak output

  • Product Size & Weight: Determines tunnel size and conveyor strength

  • Film Material: Compatibility with PVC, POF, or LDPE

  • Automation Level: Semi-automatic vs fully automatic

  • Available Space: Machine footprint and layout

  • Budget & ROI: Balance initial cost with long-term efficiency

Frequently Asked Questions (FAQs)

Q1. Which shrink film is best for my application?
POF suits retail and food products, LDPE works best for heavy-duty industrial packaging.

Q2. Can the system integrate with my existing production line?
Yes, automatic systems support conveyor and PLC integration.

Q3. What is the expected service life?
With proper maintenance, industrial shrink wrapping systems operate reliably for 10–15 years.

Enquiry

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    Features :
    • Sealing Line on Two Side of The Product.
    • Counter & Timer Controlled System.
    • Heavy-Duty Conveyor System.
    • High-Speed Blower System With Continuous Rating.
    • High Quality Heating Element.
    • Easy Operation.
    • Longer Service Life.
    • Resistant Against Corrosion.
    •  Two Roll of Shrink Film Operation
    Benefits :
    • Protection From Dusts, Moisture And Foreign Particle.
    • Gives Stability To The Pack.
    • Scratch Resistant.
    • Handling Becomes Easy And Fast.
    • Economical Mode of Packing.
    • Prevent Telescoping of Rolls.
    • Saving Packaging Labor And Time.
    • Attractive Packing Than Printed Boxes.
    • Low Maintenance Cost.
    Product Details :
    MACHINE NEEDED POWER
    3 Phase + Neutral + Earthing (415V AC 50 Hz)
    20 KW Power [Total Power Need]
    PACKAGING SPEED
    3 – 5 Pack Per Minute Depend of Operator Speed
    TEMPERATURE
    50- 250 Degree – Depend of Products/ Bottles MOC / Film
    Materials
    SHRINK MATERIAL
    L.D Shrink Film [90 Micron L.D Shrink Is More Suitable]
    FILM MICRON
    45 Micron -95 Micron
    CONVEYOR
    304 S.S Wire Mesh Conveyor
    MOTOR
    CONVEYOR MOTOR : 0.5 HP
    BLOWER MOTOR : 0.5 HP (2 Nos)
    COLLING FAN : 0.5 HP
    DRIVE

    CONVEYOR MOTOR DRIVE : 0.5 HP
    SPEED
    Variable
    HEATER
    48” ,SS TUBE(1.2 KV)
    TEMPERATURE CONTROLLER
    Digital / Analog Temperature Controller