Horizontal Coil Wrapping Machine

Horizontal Coil Wrapping Machine for secure stretch film wrapping of steel, wire, copper, aluminum, and metal coils

Streamline your packaging line with our heavy-duty Horizontal Coil Wrapping Machine, engineered for maximum efficiency and superior product protection. Designed by Innovative Wraptech Pvt. Ltd., this robust system securely wraps steel, wire, and metal coils with uniform tension, minimizing manual labor and preventing transit damage.

Boost your operational productivity with customizable wrapping speeds and automated film tension control. Trust Innovative Wraptech Pvt. Ltd. to deliver reliable, high-performance packaging technology tailored to handle your toughest industrial demands seamlessly.

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    Features :
    • Horizontal Ring Wrapping Technology for complete 360° coil wrapping.
    • Heavy-Duty Steel Construction ensures durability and long service life.
    • PLC-Based Control System with user-friendly HMI for easy operation.
    • Adjustable Wrapping Speed to suit different coil sizes and packaging needs.
    • Variable Ring Rotation Speed for consistent and uniform wrapping.
    • Automatic Film Feeding & Cutting (optional) to reduce manual intervention.
    • Compatible with Stretch Film, VCI Film, Woven Fabric, and Paper for versatile packaging.
    • Customizable Coil Size Capacity to accommodate various diameters and widths.
    • Motorized Roller Conveyor for smooth coil loading and unloading.
    • Photoelectric Sensors for accurate coil positioning during wrapping.
    Specification
    MACHINE NEEDED POWER3 Phase + Neutral + Earthing (415V AC 50 Hz)
    2 kw POWER
    DIAMETER OF COIL (PRODUCT)ID:200 MM TO 350 MM
    OD:250 MM TO 500MM
    WIDTH:50 MM TO 120 MM
    KG: 5 To 25 kg
    CONTROL SYSTEMcombo PLC
    8 Input output plc
    Relay
    Switches Teknic make:


    DIAMETER OF ROLL (STRETCH FILM)    		ID: Up To 75 MM [25 mm OR 50 MM core more suitable]
    OD:UP TO 130 MM
    WIDTH:UP TO 60 MM
    MOTORSRING M: 1 HP
    ROLLER M : 0.5HP
    DRIVESRING D: 1 HP
    ROLLER D : 0.5HP
    MACHINE DIMENSION10 MM Base Plat
    12 MM Ring Plat
    Size: 1250X1250X1250(Aprox.)
    Weight: 400 kg.*
    Working Table Size: 700 MM (Approx.)
    CUTTERHSS material make cutter
    RollerM.S Roller with Rubber coating (With 3 Power Roller)
    Product Extra Detail

    A Horizontal Coil Wrapping Machine is an industrial packaging machine designed to wrap coils—such as steel, wire, aluminum, and copper—securely using stretch film. The machine rotates the coil horizontally while applying consistent, tight film coverage to protect it from dust, moisture, scratches, and damage during storage or transport.

    Step-by-Step Working Process

    Coil Placement

    Operators place the coil on the machine’s support rollers or turntable. The rollers hold the coil firmly and allow smooth rotation.

    Parameter Settings

    Using the PLC or control panel, the operator sets wrapping parameters, including wrapping speed, film tension, overlap, and the number of wraps based on coil dimensions and weight.

    Film Application

    The stretch film carriage moves through the coil’s eye. As the coil rotates, the machine wraps the film evenly around its entire circumference.

    Controlled Tension and Overlap

    Adjustable tension and overlap settings ensure uniform, tight wrapping without damaging coil edges or surfaces.

    Automatic Cutting and Securing

    After completing the wrapping cycle, the machine automatically cuts and holds the film end.

    Coil Discharge

    The wrapped coil is removed from the machine for storage or shipping, ready with consistent protection and professional presentation.

    Why a Horizontal Coil Wrapping Machine Is Important in Modern Industrial Operations

    • Protects Coils During Handling and Storage: Prevents scratches, dust, moisture, and rust.

    • Enhances Productivity: Automates wrapping, reducing manual labor and speeding up packaging cycles.

    • Ensures Consistent Quality: Every coil is wrapped uniformly, improving presentation and customer satisfaction.

    • Cost Efficiency: Optimizes film usage and reduces material waste.

    • Supports High-Volume Operations: Ideal for steel, wire, aluminum, and copper coil manufacturers.

    Different Types of Horizontal Coil Wrapping Machines and Their Uses

    1. Manual Horizontal Coil Wrapping Machine
      Operators control the wrapping process manually. Suitable for small workshops and low-volume production.

    2. Semi-Automatic Horizontal Coil Wrapping Machine
      Automates wrapping rotation and tension, while operators handle loading/unloading. Ideal for medium-scale operations.

    3. Fully Automatic Horizontal Coil Wrapping Machine
      PLC-controlled system manages the entire wrapping cycle, including rotation, tension, and film cutting. Perfect for high-volume industrial operations.

    4. Horizontal Coil Wrapping Machine with Conveyor System
      Integrates with conveyors for continuous production lines. Best for large, heavy, or frequent coil handling.

    5. Tapping System Horizontal Coil Wrapper
      Allows addition of tape or branding on the coil’s surface while wrapping. Used in branded product packaging.

    Key Technical Features and Operational Benefits

    • Adjustable Film Overlap – Ensures optimal coverage without wasting material.

    • PLC-Based Operation – Provides precise control, repeatable settings, and easy operation.

    • Automatic Film Cutting and Holding – Minimizes manual intervention and improves cycle efficiency.

    • Adjustable Stretch Ratio – Matches tension with coil type and weight, preventing damage.

    • Vibration-Free Operation – Ensures stability even for heavy or delicate coils.

    • Versatile Applications – Wraps steel, aluminum, copper, wire, and other round products.

    Frequently Asked Questions (FAQs)

    1. What is a Horizontal Coil Wrapping Machine?

    A Horizontal Coil Wrapping Machine is an industrial packaging machine designed to wrap coils (metal, wire, or other materials) placed horizontally. It uses stretch film, PE film, or woven fabric to protect coils from dust, moisture, and damage during storage and transportation.

    2. How does a Horizontal Coil Wrapping Machine work?

    The coil is placed on horizontal rollers. The machine rotates the coil along its axis while wrapping material is applied evenly with controlled tension, ensuring uniform, secure, and professional-grade packaging.

    3. What types of materials can be wrapped?

    The machine can wrap:

    • Metal coils

    • Wire coils

    • Copper, aluminum, or steel coils

    • PE / stretch film or woven fabrics

    Material choice depends on storage, handling, or shipping requirements.

    4. What industries use this machine?

    Horizontal Coil Wrapping Machines are widely used in:

    • Steel and metal manufacturing plants

    • Wire and cable industries

    • Automotive component factories

    • Export-oriented coil packaging facilities

    5. Can the machine be customized?

    Yes, customization is available for:

    • Coil size (inner and outer diameter, width)

    • Wrapping material

    • Automation level (semi or fully automatic)

    • Conveyor or loading system integration

    • PLC & HMI controls