The Fully Automatic Horizontal Coil Wrapping Machine with Conveyor System (also known as a Wire & Cable Film Wrapping Machine) is designed for the spiral and peripheral stretch wrapping of coil-shaped products and long-length items.
It is ideal for film wrapping wire bundles ranging from 2 kg to 50 kg, with the following dimensions:
Inner diameter: 200 mm to 2.5 m
Outer diameter: 300 mm to 3 m
Adjustable film overlap.
Motors for Wrapping Ring is controlled by AC frequency.
PLC Based Operation.
Automatic ejector [more suitable for less than 25 kg]
Controllable cycle time.
Bought out Components used in the machine are of reputed makes.
Automatic cutting and holding of film.
Adjustable stretch ratio.
Vibration free operation.
Logo Plc base operation for timing of wrapping, rotation, cutting, ejection.
Advance paper relish system.
Advance stretch holding system.
Industrial manufacturing demands speed, accuracy, and absolute product safety. If your facility handles wire rolls, steel coils, hose pipes, or copper rings, manual packaging creates huge bottlenecks. Damaged goods during transit and slow wrapping speed can severely impact your profit margins.
The Fully Automatic Horizontal Coil Wrapping Machine With Conveyor System eliminates these operational hurdles completely. This advanced packaging solution automates the loading, stretch wrapping, and unloading process seamlessly. Designed for continuous industrial operations, it ensures uniform protection against moisture, dust, rust, and transit friction.
Traditional packaging methods rely heavily on manual labor, leading to inconsistent tension, high material wastage, and potential workplace hazards. Modern packaging line integration requires high-speed automation to keep up with production targets.
The integrated heavy-duty powered roller or belt conveyor system transports the coil directly into the wrapping zone. Sensors detect the coil position instantly, trigger the wrapping cycle, and move the wrapped coil out to the discharge station without human intervention.
Our horizontal packaging machine applies stretch film, HDPE strip, or woven fabric with controlled, consistent tension. This tight eye-through-the-wall or peripheral wrapping shields metal coils from atmospheric corrosion, scratching, and water exposure.
Heavy coil handling carries significant safety risks for workers. By automating the transfer and wrapping stages through a motorized conveyor system, you protect your workforce from manual lifting injuries and operational accidents.
Every unit comes equipped with precision engineering components to deliver uninterrupted performance in high-stress plant environments:
PLC Control & Touchscreen Interface: Programmable Logic Controllers (PLC) allow operators to customize wrap speed, film overlap percentage, and conveyor speed effortlessly.
Automatic Film Cut and Clamp Unit: The system automatically grips, holds, and cuts the wrapping film at the end of every cycle, saving time and raw material.
Variable Frequency Drive (VFD): Dual VFD units ensure smooth acceleration and deceleration of both the rotary ring and conveyor rollers, keeping delicate items safe from sudden jolts.
Heavy-Duty Structural Frame: Manufactured with high-grade industrial steel, the rigid machine frame absorbs heavy vibrations and handles massive coil weights easily.
Adjustable Overlap Control: Operators can adjust film overlap from 20% to 80% to meet exact packaging standards for domestic transport or export shipping.
The machine operates through a smooth, fully synchronized step-by-step procedure:
Infeed Transfer: The powered infeed conveyor receives the unwrapped coil from the main production line or overhead crane.
Coil Positioning: Photoelectric sensors detect the exact location of the coil and position it precisely under the wrapping ring.
Automatic Wrapping: The rotary ring rotates at high speeds around the coil, applying the wrapping material evenly through or around the ring core.
Precision Cutting: Once the preset wrap layer count finishes, the pneumatic cutter cuts and seals the film tail securely.
Outfeed Discharge: The outfeed conveyor moves the completely wrapped coil directly toward the storage or dispatch bay.
The Fully Automatic Horizontal Coil Wrapping Machine With Conveyor System caters to a wide spectrum of manufacturing sectors:
Steel and Metal Works: Steel wire coils, galvanized wire, strip coils, and rod coils.
Non-Ferrous Processing: Copper wire coils, aluminum coils, and brass rings.
Plastic and Hose Manufacturing: HDPE pipes, garden hoses, corrugated pipes, and flexible tubing.
Cable and Rubber Industry: Electrical cable reels, rubber hoses, and tire beads.
Inner diameter: 200 mm to 2.5 m
Outer diameter: 300 mm to 3 m
Coil width: 50 mm to 500 mm
Maximum weight: Up to 10 tons
Wrapping material: Stretch film, HDPE, LDPE, raffia, polyester
Power supply: 380–415V, 3-phase
Control system: PLC with HMI
Wrapping speed: 20–45 coils per hour (model dependent)
To ensure safe and reliable operation during continuous industrial packaging, the Fully Automatic Horizontal Coil Wrapping Machine is equipped with advanced safety and protective systems:
Emergency Stop & Protective Guards: Built with quick-response emergency stop buttons and sturdy protective fencing to prevent accidental contact with moving parts.
Automatic Overload Protection: Integrated sensors automatically detect operational stress or jamming, instantly halting the machine to protect both the equipment and the coil from damage.
Optical Safety Sensors: High-precision photoelectric sensors verify proper coil positioning before initiating the wrapping cycle, eliminating misalignment issues.
Low-Maintenance Engineering: Constructed with heavy-duty structural alloy components and self-lubricating bearings, significantly reducing downtime and routine maintenance costs.
Fail-Safe Film Clamping & Cutting: Features a pneumatic film-holding mechanism that delivers clean, safe, and automated film cutting without requiring manual operator intervention.
A Fully Automatic Coil Wrapper is a critical investment for manufacturers seeking speed, safety, and consistent packaging quality. By selecting the right model and maintaining proper operating practices, industries can achieve higher productivity, reduced losses, and long-term operational reliability.
Need specific conveyor lengths, speed adjustments, or custom coil weight capacities? Speak directly with our engineering team for expert guidance and factory-direct pricing.
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Ans: It is an automated industrial packaging solution designed to wrap circular products—such as steel coils, wire rolls, and pipes—in a horizontal orientation. The integrated conveyor system automatically feeds the coils into the wrapping zone, triggers the wrapping cycle, and discharges the wrapped package, eliminating manual handling.
Ans: The motorized conveyor automates loading and unloading, eliminating downtime between wrapping cycles. It synchronizes with the machine’s PLC system to deliver a continuous, high-speed wrapping process that reduces labor costs and significantly increases daily production throughput.
Ans: The machine efficiently wraps a wide variety of bundled and ring-shaped products, including steel wire coils, copper/aluminum rings, plastic hose pipes, corrugated pipes, rubber tubing, and cable reels.
Ans: The machine supports multiple packaging materials, including LLDPE stretch film, VCI anti-rust film, HDPE woven tapes, PVC film, and kraft paper. You can easily adjust the film tension and overlap percentage through the touchscreen interface.
Ans: Yes. The PLC-controlled conveyor system easily syncs with upstream manufacturing units (like coiling machines) and downstream storage or dispatch lines for a completely hands-free packaging process.