The Big Paper Roll Film Packing Machine is an industrial-grade packaging solution engineered for high-efficiency protection of large paper rolls, paper board rolls, and cylindrical film rolls.
Designed for heavy-duty industrial operations, this machine wraps large paper rolls axially and peripherally using high-stretch film. It shields valuable Paper Roll from moisture, dust, edge damage, and transportation hazards, ensuring your product reaches customers in pristine condition.
High Quality & Uniform Packaging – Professional finish with complete dustproof and waterproof protection.
Labor & Time Saving – High-speed automation significantly reduces labor costs.
Up to 250% Film Savings – Advanced stretch technology reduces material expenses compared to traditional packaging.
Control Panel Precision – Easily adjust top and bottom wrap counts via the user panel.
Automated Film Holding – Hands-free automatic film clamping at the start of the cycle.
Pneumatic Roll Ejector – Automatic ejection system powered by air cylinders tailored to your required weight capacity (kg).
| WORKING PRODUCT DIAMETER | Width : 250 MM To 625 MM Diameter : 350 MM To 850 mm Reel weight : 12 To 125 KG |
| DIAMETER OF ROLL (STRETCH FILM) | CORE ID : 75 MM OD : UP TO 200 MM WIDTH : 250 MM TO 300 MM |
| PACKING EFFICIENCY | 15-35 rolls/hour (depend on product ) |
| TURNTABLE SPEED | 0 To 11 RPM (depend on product) |
| DIA. OF TURNTABLE | 1500 mm (as per customer requirement) |
| ROLLER SPECIFICATION | Rollers : 2 nos.(m.s) Roller : M.S roller with rubber belt dia. of roller : 205mm roller center distance : 300 mm |
| Motors | Roller Motor : 1 HP Tune Table Motor : 2 HP Power Pre-Stretch Motor: 0.25 HP (2 Nos) Up Down System Motor : 0.5 HP |
| MOTOR WORM GEAR BOX | Roller Motor : 1 HP Gear Box Tune Table Motor : 2 HP Gear Box Power Pre-Stretch Motor: 0.25 HP Gear Box (2 Nos) Up Down System Motor : 0.5 HP Gear Box |
| MOTOR DRIVE (V.F.D) | Roller Motor : 1 HP Tune Table Motor : 2 HP Power Pre-Stretch Motor: 0.25 HP (2 Nos) |
| UP-Down System | Chain Base Up-Down System With Motor And Linear Shaft |
| Pre-Stretch System | Rubber Mounted Roller Base Automatic Cancer Base Power Pre-Stretch System |
| EJECTOR SYSTEM | Up To your Kg [If You Required ] Pneumatic Air Cylinder Base Ejector System |
| MACHINE WEIGTH | Approx. 1500kg |
Paper mills and converting plants lose thousands of dollars every year to water damage, moisture ingress, and edge impact during transit. Standard hand-wrapping or low-speed packaging lines create massive bottlenecks at the end of your production workflow.
Innovative WrapTech Pvt. Ltd. designs, manufactures, and installs high-performance Big Paper Roll Film Packing Machines that eliminate packaging bottlenecks, reduce film consumption, and shield your finished paper products against harsh atmospheric conditions.
At Innovative WrapTech Pvt. Ltd., we engineer industrial machinery to withstand demanding 24/7 paper production environments. Our big paper roll film packing machine automates the entire end-of-line packaging process, delivering precise stretch-wrapping tension for paper rolls of varying widths and diameters.
By switching to an automated film wrapping system, paper manufacturers gain:
Complete Moisture & Water Protection: Multi-layer stretch film wraps tightly around the roll body and headers, creating a sealed barrier against high humidity and rain.
Impact & Edge Defense: Heavy-duty film layering shields vulnerable roll shoulders from forklift punctures and transit abrasion.
Up to 40% Film Savings: Advanced pre-stretch systems stretch the film up to 300%, cutting raw material costs while boosting wrap tightness.
High-Speed Throughput: Wrap up to 30 to 60 jumbo rolls per hour, keeping your conveyor lines moving without manual delays.
Our engineering team builds this machine to handle large-scale paper rolls—including newsprint, kraft paper, board, and specialty paper grades. Here is how our automated process protects every roll that leaves your facility:
Conveyor systems transport the heavy paper roll onto robust drive rollers. Sensor arrays measure the roll’s diameter, width, and weight in real time, automatically adjusting the wrapping cycle without operator intervention.
Dual-support rollers rotate the heavy paper roll while the automatic film dispenser carriage moves along the length of the roll. The machine applies high-performance stretch film around the circumference and over the edges, ensuring uniform tension across the entire surface.
To prevent moisture from creeping into the roll core, our machine automatically applies protective inner and outer end caps (headers). Heat-sealing or edge-folding mechanisms secure the film around the roll faces for a tight seal.
Once the wrap cycle finishes, an automatic film cutter and smoothing unit glues or heat-seals the film tail. The fully wrapped roll smoothly discharges onto the output conveyor, ready for forklift transfer or direct warehouse loading.
| Parameter | Specification |
| Capacity & Size | Width: 250 MM to 625 MM; Diameter: 350 MM to 850 MM; Weight: 12 to 125 KG |
| Film & Speed | Core ID: 75 MM; Efficiency: 15–35 rolls/hour; Turntable Speed: 0–11 RPM |
| Rollers & Table | 2 MS rollers with rubber belts (205 mm dia., 300 mm center distance); 1500 mm turntable |
| Motors & Drives | Roller Motor (1 HP), Turntable Motor (2 HP), Up-Down Motor (0.5 HP), and Dual Pre-Stretch Motors (0.25 HP) with VFDs |
| Automation Systems | Chain-based Up-Down system, rubber-mounted automatic pre-stretch system, and pneumatic air cylinder ejector |
| Weight & Power | Approx. 1500 kg machine weight; operates on 3-phase 415V power supply |
Manual roll wrapping exposes workers to heavy lifting, repetitive strain, and accidental roll movement. The Innovative WrapTech Pvt. Ltd. big paper roll film packing machine automates roll loading, wrapping, and cutting, letting your team focus on quality assurance rather than manual labor.
Operators monitor and control every parameter through an intuitive touchscreen interface. Store customized wrapping profiles for different paper grades, roll sizes, and transport requirements with a single touch.
We construct our machine frames using thick-walled steel profiles and industrial-grade components. This rigid structural frame minimizes vibration, extends operational lifespan, and operates reliably under heavy continuous loads.
Investing in an automated big paper roll film packing machine from Innovative WrapTech Pvt. Ltd. yields rapid return on investment through three primary drivers:
1. Material Efficiency: The motorized pre-stretch system turns 1 meter of stretch film into up to 4 meters of usable wrap, dramatically reducing annual consumable spending.
2. Zero Damaged Shipments: Sealed, multi-layer wrapping drastically reduces customer claims and rejections caused by wet edges, tears, or crushed roll ends.
3. Higher Plant Capacity: Eliminating packaging bottlenecks allows your mill to increase daily output without hiring additional shifts.
Ready to upgrade your paper mill’s packaging operations? Innovative WrapTech Pvt. Ltd. designs tailored paper roll wrapping solutions based on your facility layout, roll dimensions, and speed requirements.
Our standard Big Paper Roll Film Packing Machine accommodates roll diameters from 800 mm to 2,000 mm and widths from 1,000 mm to 3,200 mm. We also build custom-engineered systems for oversized or non-standard jumbo rolls weighing up to 5,000 kg.
The machine features an integrated powered pre-stretch system that expands stretch film up to 300% before applying it to the paper roll. This turns 1 meter of film into up to 4 meters of coverage, reducing overall material costs by up to 40% compared to conventional wrapping methods.
Depending on roll dimensions and the selected number of wrap layers, the automated packing line wraps between 30 and 60 rolls per hour, ensuring continuous, bottleneck-free production at the end of your line.
The machine applies multi-layer radial stretch film around the roll body and automatically integrates side headers (end caps) over the roll faces. This creates an airtight, moisture-proof seal that shields sensitive paper edges from forklift impacts, humidity, and rain during transit.
Yes. Innovative WrapTech Pvt. Ltd. designs fully automated packing lines equipped with programmable logic controllers (Siemens/Allen-Bradley PLC) and flexible conveyor interfaces, allowing seamless integration with your existing mill floor, kickers, and transport systems.
We provide complete on-site installation, commissioning, and hands-on operational training for your technical team. Additionally, our machines use standard industrial components to ensure easy routine maintenance and long-term operating reliability.