We are presenting fine quality Semi Automatic Battery Shrink Wrapping Machines with Manual Collation and with partial ‘U’ sealer. These products are developed from the best available technology.
Range:
Products such as a battery, bottles, tins, cans, boxes, containers, which are available in numerous configurations of 6, 12, 18 or 24 with/without a base tray or with the help of FLAT SHEET at the bottom, could be shrunk wrapped at various speeds of 5-15 packs per minute
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Automatic Battery Packing Machine
An Automatic Battery Packing Machine is a high-precision industrial system designed to collate, count, align, wrap, seal, and pack batteries into retail-ready or bulk packaging formats without manual handling. The machine handles cylindrical batteries such as AA, AAA, C, D, as well as industrial battery cells, with consistent accuracy and output stability.
Innovative WrapTech Pvt. Ltd. engineers these machines to meet high-speed production demands, strict product safety requirements, and long-term operational reliability in battery manufacturing and packaging facilities.
Why Is This Machine Critical in Modern Industrial Operations?
Battery production requires precision, safety, and speed. Manual packing introduces inconsistencies, safety risks, and productivity limitations.
Industrial Importance:
Maintains consistent pack counts and orientation
Reduces manual handling of charged cells
Supports high-volume, continuous production
Improves packaging quality and shelf presentation
Ensures compliance with safety and transport standards
For battery manufacturers, automation directly protects both product quality and workforce safety.
What Types of Automatic Battery Packing Machines Are Available?
Automatic Shrink Packing Machine
Used for retail multipacks with clear visibility and compact packaging.
Advantages:
Low material cost
High-speed output
Clean visual presentation
Automatic Blister Packing Machine
Ideal for consumer-grade batteries requiring theft resistance.
Advantages:
Strong retail appeal
Long shelf life protection
Automatic Carton Packing Machine
Used for bulk and industrial battery packaging.
Advantages:
Strong transport protection
Easy palletization
High stacking stability
End-of-Line Integrated Packing Systems
Designed for fully automated battery production lines.
Advantages:
Minimal human intervention
Maximum throughput
Industry 4.0 compatibility
Innovative WrapTech Pvt. Ltd. configures each variant based on battery type, output speed, and packaging format.
What Best Practices Ensure Efficient Installation and Operation?
Installation Best Practices
Install on vibration-free, level flooring
Ensure proper electrical grounding
Maintain controlled temperature and humidity
Allow sufficient space for maintenance access
Operational Best Practices
Use approved packaging materials only
Monitor sensor calibration regularly
Maintain correct sealing temperatures
Train operators on fault diagnostics
What Maintenance Routines Keep Performance Consistent?
Daily Maintenance
Inspect belts, sensors, and guides
Check emergency stop functionality
Weekly Maintenance
Lubricate moving components
Inspect sealing elements and heaters
Verify PLC error logs
Long-Term Maintenance
Replace wear parts as per usage hours
Conduct electrical and safety audits
Upgrade firmware when required
Proactive maintenance prevents downtime and extends machine life.
What Safety Standards and Compliance Requirements Apply?
Battery packing systems must meet strict industrial safety norms.
Key Safety Measures:
Emergency stop circuits
Overcurrent and thermal protection
Fire-resistant electrical components
Compliance Standards:
ISO safety guidelines
CE conformity (export models)
Electrical safety and grounding standards
Innovative WrapTech designs machines with operator protection as a core engineering priority.
What Are the Future Trends in Battery Packing Automation?
Smart sensors and predictive maintenance
Vision-based quality inspection
Integration with MES and ERP systems
Energy-efficient servo technologies
Fully unmanned packaging lines
Innovative WrapTech Pvt. Ltd. builds machines ready for smart factory integration and Industry 4.0 environments.
Frequently Asked Questions (FAQs)
1. What types of batteries can this machine pack?
The machine can pack various batteries including lead-acid, lithium-ion, and nickel-metal hydride (NiMH) batteries, ensuring secure, dust-proof, and moisture-proof packaging.
2. Can it handle different battery sizes?
Yes. Adjustable guides, conveyor settings, and shrink tunnels allow the machine to accommodate multiple battery sizes and formats efficiently.
3. Which shrink films are compatible?
The machine supports PVC, PE (Polyethylene), and POF (Polyolefin) shrink films. POF film is preferred for its strength, clarity, and tamper-evident sealing.
4. What is the production capacity?
Depending on the model, the machine can pack 200–800 batteries per hour, making it suitable for small, medium, and high-volume production lines.
5. Is the machine easy to operate and maintain?
Yes. Minimal training is required. Routine maintenance includes cleaning, inspecting sealing blades, and checking heating elements to ensure consistent performance.
