Products

L Sealer Type Machine for Efficient Shrink Packaging

L Sealer Type shrink wrapping machine sealing bottled products with conveyor and shrink tunnel for industrial packaging

L Sealer Type Machine

1. What Is an L Sealer Type Machine?

An L Sealer Type Machine wraps products in shrink film and seals them in an “L” shape before shrinking the film tightly around the product. Manufacturers use this machine to achieve clean, professional, and tamper-proof packaging at high speed with minimal manual effort.

Packaging units rely on L sealers to increase output consistency, reduce labor cost, and improve product presentation across retail and industrial markets.

How an L Sealer Type Machine Works (Step-by-Step)

Step 1: Load the Product

The operator places the product on the infeed conveyor or sealing table and aligns it with the center-folded shrink film.

Step 2: Position the Film

The machine feeds the shrink film smoothly above and below the product, ensuring proper overlap for sealing.

Step 3: Activate the L-Sealing Arm

The L-shaped sealing arm closes and creates two seals simultaneously—one side seal and one end seal—using controlled heat and pressure.

Step 4: Cut Excess Film

The sealing blade cuts excess film precisely and prepares the package for shrinking without loose edges.

Step 5: Transfer to the Shrink Tunnel

The conveyor moves the sealed pack into the shrink tunnel, where hot air shrinks the film uniformly around the product.

Step 6: Cool and Discharge the Pack

The pack cools naturally or through cooling fans, delivering a tight, transparent, and durable finish.

Why Industries Use L Sealer Machines

L sealer machines speed up packaging operations, standardize pack quality, and lower operating costs.

Key Advantages

  • Delivers uniform seals on every pack

  • Reduces dependence on manual labor

  • Increases daily packaging output

  • Minimizes film wastage

  • Produces retail-ready packaging

Compared to Manual Packaging

Manual wrapping slows production, creates inconsistent seals, and increases fatigue. L sealers automate sealing and cutting, ensuring repeatable quality with higher efficiency.

Types of L Sealer Type Machines and Their Uses

Manual L Sealer

Operators close the sealing arm manually. Small businesses use this model for low-volume packaging.

Semi-Automatic L Sealer

The machine performs sealing automatically while operators feed products manually. This type suits medium production lines.

Fully Automatic L Sealer

Sensors detect products, control sealing, and transfer packs automatically. Large manufacturers use this model for high-speed continuous production.

Pneumatic L Sealer

Air pressure drives the sealing arms, ensuring consistent sealing force. Industries choose this model for heavier or rigid products.

Key Technical Features and Operational Benefits

FeatureBenefit
Teflon-coated sealing bladePrevents film sticking and ensures clean seals
Adjustable sealing temperatureHandles multiple shrink film types
Conveyorized systemMaintains smooth product flow
Digital temperature controlImproves seal consistency
Safety interlocksProtects operators during operation

 Standard Technical Specifications

  • Sealing Area: 400×300 mm to 800×600 mm

  • Packaging Speed: 8–25 packs per minute

  • Film Types: POF, PVC, PE

  • Power Supply: 220V / 415V

  • Air Requirement (Pneumatic): 5–7 bar

  • Maximum Product Height: Up to 300 mm

  • Machine Body: Powder-coated steel or stainless steel

Industries and Applications

Industries

  • FMCG and retail

  • Food and bakery

  • Pharmaceuticals

  • Cosmetics

  • Printing and publishing

  • Electronics

FAQs

Q1. Can one L Sealer machine pack multiple product sizes?
Yes. Operators can adjust sealing frames and conveyor guides to handle multiple sizes.

Q2. Which shrink film works best with L sealers?
Most industries prefer POF film due to its clarity, strength, and food safety compliance.

Q3. Do L Sealer machines require skilled operators?
No. Basic training enables operators to run the machine efficiently.

Q4. How often should operators replace sealing blades?
Regular users replace blades every 6–12 months, depending on workload.

Q5. Can this machine integrate into an existing line?
Yes. Fully automatic models integrate easily with conveyors and shrink tunnels.

Semi Automatic Shrink Wrapping Machine For Water Bottle

Automatic shrink wrapping machine packaging bottled water with stretch film, model by Innovative Mechatronics.

Semi-Automatic Shrink Wrapping Machine for Water Bottles

A Semi-Automatic Shrink Wrapping Machine for Water Bottles packs bottle groups securely using shrink film and controlled heat. The machine improves packaging speed, reduces manual effort, and delivers uniform, tamper-proof bottle packs for storage and transportation.

How the Machine Works (Step-by-Step)

  1. The operator arranges the bottles
    The operator groups water bottles (6, 12, or 24 bottles) and places them on the infeed table or conveyor.

  2. The operator positions the shrink film
    The operator pulls center-folded shrink film over and under the bottle group to ensure complete coverage.

  3. The machine seals and cuts the film
    The operator presses the start button or foot pedal. The machine applies heat, seals the film edges, and cuts excess film in one cycle.

  4. The conveyor transfers the pack
    The conveyor moves the sealed bottle pack smoothly into the shrink tunnel.

  5. The shrink tunnel tightens the film
    Hot air circulates evenly and shrinks the film tightly around the bottles, forming a strong bundle.

  6. The machine releases the finished pack
    The pack exits the tunnel, cools naturally, and reaches the discharge area ready for handling.

Why Industries Use This Machine

  • The machine increases packaging efficiency

  • The machine reduces labor dependency

  • The machine creates uniform bottle bundles

  • The machine minimizes film wastage

  • The machine improves pack stability during transport

Mainly this machine is divided into 2 parts:-

1.) Web sealer

2.) Shrink Tunnel

When this is work in combination then whole machine is called as Water Bottle  Shrink Packing Machine price OR Group Packing for Water Bottle OR shrink Bundling Machine for Water Bottle.

Semi Automatic shrink pack Machine price and General Specification:-

Voltage- 3 phase 415V
Power- 2 phase
Film- 50 to 100 LDPE Shrink film
Heating Temperature- Up to 200degree C
Sealing Time- 4to 5 second
Production Capacity- 2to 7 pack/minute (depend on product size)

Semi Automatic Wrapping Machine For Water Bottle Advantages:-

> Low cost
> Saves Lab our cost
> Save Power
> Save packing cost compared to Box packing machine
> Eye-catching packaging
> Easy to handle

FQA:-

1.) What is the packing price of  Shrink with shrink Packing machine For Water Bottle?

In this paragraph, It is depend upon bottle size. But we can calculate assuming 1Ltr. bottle. So, In 1Ltr. Carton Shrink film is used approx 35 to 40gm. Per kg.film price approx 135 to 150kg.

Firstly, we calculate assuming 140 Rs. In 1kg approx 23 to 25 pack will be done, and 1 Pack price is 5.5 rupees to max 6.5 rupees + 0.5 to to 0.75 electricity per packet.

Secondly, max to max it will finished in 7 to 7.25 rupees. It is vary according to film width, film micron and plastic film price.

2.) Does Semi Automatic shrink Packing For Water Bottle work ?

Yes, it is. When you heat shrink your product after wrapping around film on it then that product is sealed very tight. So, everyone knows when any product is wrapped like this
then it will be dust & moisture proof. This is only about protection but whenever we wrap our product with shrink wrapping it looks marvelous, too.

3.) What is the price of Semi Automatic shrink Packing machine For Water Bottle price?

Price is depend on different machines and which type of film is used. When any of you want to know price of the machine then we need to ask about your product. and which type
of film you want to use then according to that our R&D team will suggest you suitable machine models & price. But when we talk about price range we 2,00,000 to 8,00,000 rupees machine we have.

Shrink Tunnel Machine by Innovative WrapTech Pvt. Ltd. – Advanced Packaging Solution

Shrink Tunnel Machine wrapping a cardboard box for secure packaging

Shrink Tunnel Machine – Advanced Packaging Solution by Innovative WrapTech Pvt. Ltd.

The Shrink Tunnel Machine is a crucial industrial packaging solution designed to apply heat-shrink films efficiently around products, ensuring secure, tamper-proof, and visually appealing packaging. Used widely across FMCG, food, beverage, pharmaceutical, and industrial sectors, this machine streamlines operations, improves product protection, and enhances presentation.

How the Shrink Tunnel Machine Works – Step by Step

  1. Film Feeding: The product enters the shrink tunnel after being wrapped in shrink film, either manually or via an automated conveyor system.

  2. Heating Process: High-efficiency heaters warm the shrink film uniformly, causing it to contract tightly around the product.

  3. Air Circulation: Integrated blowers and fans maintain consistent heat distribution to prevent uneven shrinking or product damage.

  4. Cooling & Exit: After passing through the tunnel, the product exits fully wrapped, with the film securely conformed to its shape.

  5. Optional Conveyor Integration: Advanced models integrate with upstream sealing or wrapping machines, enabling continuous, high-speed packaging.

Types and Variants of Shrink Tunnel Machines

TypeApplicationAdvantages
Manual Shrink TunnelSmall-scale operationsLow cost, simple operation, ideal for low-volume packaging
Semi-Automatic Shrink TunnelMedium-scale productionFaster throughput, better heat control, moderate automation
Fully Automatic Shrink TunnelLarge-scale productionHigh-speed, continuous operation, integrates with conveyors and sealing machines
Multi-Zone Shrink TunnelProducts requiring precise heat controlCustomizable temperature zones, reduces film wastage, improves product finish
Electric / Gas Heated TunnelsDepending on factory energy availabilityElectric: clean, precise temperature control; Gas: cost-effective for large volumes

Best Practices for Installation, Operation, and Maintenance

  • Installation: Place the machine on a level surface with adequate ventilation. Ensure proper electrical or gas connections and integrate with upstream equipment if required.

  • Daily Routine: Check heaters, fans, and conveyor belts. Clear debris, inspect film feed, and perform test runs.

  • Weekly Routine: Lubricate moving parts, clean heat tunnels, check alignment, and test safety interlocks.

  • Long-Term Maintenance: Replace worn belts or heating elements, calibrate temperature controllers, and inspect electrical wiring for wear.

Safety Standards and Compliance

  • Ensure all operators wear heat-resistant gloves and protective eyewear.

  • Comply with industrial safety standards (ISO 12100, CE marking where applicable).

  • Install emergency stop buttons, thermal cutoffs, and ventilation to prevent overheating.

  • Follow proper lockout/tagout procedures during maintenance.

Buying Considerations and ROI

  • Major Cost Factors: Machine size, automation level, heating method, conveyor integration, and brand reputation.

  • ROI Logic: Professional-grade machines reduce film wastage, increase packaging speed, minimize downtime, and improve product presentation, ultimately lowering total operational cost.

  • Professional vs Low-Cost Alternatives: High-quality machines offer precision heating, reliable components, longer lifespan, and compliance with industrial safety standards, which cheaper models often lack.

Future Trends and Automation

  • Integration with smart factory systems for real-time monitoring, predictive maintenance, and production analytics.

  • Use of IoT-enabled sensors to optimize energy consumption and reduce material waste.

  • Automation of upstream and downstream packaging processes for fully continuous production lines.

Conclusion

The Shrink Tunnel Machine by Innovative WrapTech Pvt. Ltd. provides efficient, reliable, and high-quality packaging for a wide range of industries. Its versatility, compliance with safety standards, and ability to integrate into automated production lines make it an ideal choice for manufacturers seeking to optimize packaging efficiency, reduce costs, and improve product presentation. Choosing a professional-grade shrink tunnel ensures long-term ROI, operational reliability, and alignment with modern industrial standards.

Frequently Asked Questions (FAQs)

1. What is a Shrink Tunnel Machine?

A Shrink Tunnel Machine is an industrial packaging solution that uses heat to shrink films like PVC, POF, or PE around products. It provides tight, uniform packaging for bottles, cartons, trays, and other products, enhancing protection and presentation.

2. Which industries use Shrink Tunnel Machines?

These machines are widely used in:

  • Food & beverage (bottles, cartons)

  • Pharmaceuticals

  • Cosmetic & personal care products

  • FMCG industries

  • Electronics & small hardware packaging

3. Can the machine handle different product sizes?

Yes. Adjustable conveyor height and tunnel width allow wrapping of multiple product sizes. Semi-automatic and fully automatic models are available for varied production requirements.

4. What types of shrink films are compatible?

Shrink Tunnel Machines are compatible with:

  • PVC (Polyvinyl Chloride)

  • POF (Polyolefin) – most preferred for clarity and safety

  • PE (Polyethylene)

  • Laminated or multi-layer films for specialized applications

5. Is the machine energy efficient and easy to operate?

Yes. The machines are designed for low power consumption, stable operation, and simple controls. Basic training is sufficient for operators to run it efficiently.

Semi Automatic Shrink Sleeve Applicator – Efficient Industrial Packaging Solution

Shrink packaging solutions in India using heat shrink film

Semi Automatic Shrink Sleeve Applicator – Efficient Industrial Packaging Solution

The Semi Automatic Shrink Sleeve Applicator is an industrial packaging machine designed to apply shrink sleeves accurately on bottles, containers, and other products. It ensures consistent labeling, improves product aesthetics, and enhances production efficiency. This machine is critical in modern manufacturing where speed, precision, and reduced labor costs are essential.

How the Semi Automatic Shrink Sleeve Applicator Works – Step-by-Step

  1. Product Loading – Operators place bottles or containers on the conveyor or holding fixture.

  2. Sleeve Placement – The machine automatically positions shrink sleeves over the products.

  3. Heat Application – Hot air tunnels or heat mechanisms shrink the sleeve to fit snugly around the product.

  4. Cooling & Stabilization – Products pass through a short cooling section to stabilize the sleeve.

  5. Inspection & Output – Sensors detect correct placement; misaligned products are flagged for correction.

This step-by-step process ensures precision, reduces waste, and maintains high production throughput.

Types and Variants

VariantBest UseKey Advantage
Semi-Automatic TabletopSmall-scale productionCompact, affordable, and easy to operate
Semi-Automatic InlineMedium-scale productionIntegrates with conveyor lines for continuous operation
Fully Automatic VersionHigh-volume productionMaximum speed, minimal operator intervention

Selection depends on production volume, line integration, and budget.

Key Technical Features & Operational Benefits

  • Adjustable Conveyor Speed – Handles different product sizes efficiently.

  • Precision Heat Control – Ensures uniform sleeve shrinkage without damage.

  • User-Friendly Interface – Minimal training required for operators.

  • Durable Construction – Stainless steel and high-quality components ensure longevity.

  • Energy-Efficient Design – Reduces operational costs.

Installation, Operation & Maintenance

Installation Best Practices:

  • Place on a level surface with stable power supply.

  • Ensure proper ventilation around the heat tunnel.

  • Perform calibration with sample products before production.

Daily Maintenance:

Weekly Maintenance:

  • Lubricate moving parts and check belt tension.

  • Verify alignment and sleeve feeding mechanism.

Long-Term Maintenance:

  • Replace worn components as needed.

  • Schedule annual professional servicing to ensure optimal performance.

Regular maintenance ensures reliability, high-quality output, and reduced downtime.

Safety Standards & Operator Protection

  • Complies with ISO 12100 and CE Safety Directives.

  • Features emergency stop buttons and safety interlocks.

  • Heat shields protect operators from burns.

  • Clear warning signage and operator training reduce accident risks.

Buying Considerations & ROI

  • Cost Factors: Automation level, build quality, throughput capacity, optional features.

  • ROI Logic: Reduced labor, consistent sleeve application, minimized waste, and improved product presentation deliver long-term value.

  • Manufacturers prefer professional-grade machines for durability, efficiency, compliance, and predictable performance over low-cost alternatives.

Future Trends & Smart Factory Integration

The Semi Automatic Shrink Sleeve Applicator from Innovative WrapTech Pvt. Ltd. offers

This machine is ideal for manufacturers seeking efficiency, reliability, and professional-grade packaging quality.

Frequently Asked Questions (FAQs)

Semi Automatic Shrink Sleeve Applicator – Innovative WrapTech Pvt. Ltd.

1. What is a Semi Automatic Shrink Sleeve Applicator?

It is an industrial machine that applies shrink sleeves around bottles, jars, or containers, providing tamper-evident labeling and attractive packaging. Heat is applied to shrink the sleeve tightly around the product.

2. Which industries use Shrink Sleeve Applicators?

Shrink sleeve applicators are widely used in:

  • Food & Beverage (bottles, jars)

  • Pharmaceuticals & nutraceuticals

  • Cosmetic & personal care products

  • FMCG industries

3. Can it handle multiple container sizes?

Yes. Adjustable guides and settings allow the machine to accommodate different bottle or container sizes with minimal changeover time.

4. What types of shrink sleeves are compatible?

The machine works with PVC, PETG, and OPS shrink sleeves. Sleeve material selection depends on product, branding, and labeling requirements.

5. Is the machine easy to operate and maintain?

Yes. The semi-automatic design allows simple operation with minimal training. Maintenance is straightforward, with easy access to rollers, heating elements, and guides.

Semi Automatic Carton Shrink Wrapping Machine – Efficient Industrial Packaging Solution

Semi-Automatic Carton Shrink Wrapping Machine with conveyor and heat shrink tunnel for industrial carton packaging

Semi Automatic Carton Shrink Wrapping Machine

The Semi-Automatic Carton Shrink Wrapping Machine is an industrial packaging solution designed to efficiently wrap cartons with shrink film, providing secure and professional packaging for storage and shipment. The machine combines manual loading with automatic wrapping and heat-shrinking, making it ideal for medium to high-volume operations where speed and consistency are essential.

The machine mainly consists of two sections: the sealing section, which cuts and seals the shrink film around the cartons, and the shrink tunnel, which applies controlled heat to shrink the film tightly for a neat, tamper-resistant finish. Operators simply place cartons on the platform, and the machine ensures consistent, high-quality wrapping, reducing packaging time and minimizing material waste.

This machine is widely used in food, beverage, pharmaceutical, and consumer goods industries, where secure, visually appealing packaging is critical. Its semi-automatic design balances efficiency with cost-effectiveness, making it suitable for businesses that want industrial-quality packaging without fully automatic equipment.

How a Semi-Automatic Carton Shrink Wrapping Machine Works (Step-by-Step)

      1. Loading the Cartons:
        The operator places cartons onto the machine’s conveyor or work platform, aligning them properly to ensure smooth wrapping.

      2. Feeding the Film:
        The operator pulls the shrink film from the roll and positions it around the cartons. The machine clamps the film and prepares it for sealing.

      3. Sealing the Film:
        The machine automatically seals the open edges of the shrink film around each carton using a heat-sealing bar, creating a secure enclosure.

      4. Shrinking the Film:
        The machine moves the sealed cartons into the heat tunnel. It blows hot air evenly around the cartons, shrinking the film tightly around each package.

      5. Cooling and Stabilizing:
        The machine allows the wrapped cartons to cool as they exit the heat tunnel. The film hardens, forming a snug, protective layer around the products.

      6. Unloading the Cartons:
        The operator removes the wrapped cartons from the machine, readying them for storage, palletizing, or shipping.

      7. Repeating the Process:
        The operator places the next batch of cartons on the platform, and the machine continues wrapping efficiently

Semi Automatic Carton Shrink packing Machine General Specification:-

Voltage- 3 phase 415V
Power- 2 phase
Film- 50 to 100 LDPE Shrink film
Heating Temperature- Up to 200degree C
Sealing Time- 4to 5 second
Production Capacity- 2to 7 pack/minute (depend on product size)

Semi Automatic Carton Shrink Wrap Machine Advantages:-

> Low cost
> Saves Lab our cost
> Save Power
> Save packing cost compared to Box packing machine
> Eye-catching packaging
> Easy to handle

FQA:-

1.) What is the packing cost of Carton Shrink with shrink wrapping machine?

In this paragraph, It is depend upon bottle size. But we can calculate assuming 1Ltr. bottle. So, In 1Ltr. Carton Shrink film is used approx 35 to 40gm. Per kg.film price approx 135 to 150kg.

Firstly, we calculate assuming 140 Rs. In 1kg approx 23 to 25 pack will be done, and 1 Pack price is 5.5 rupees to max 6.5 rupees + 0.5 to to 0.75 electricity per packet.

Secondly, max to max it will finished in 7 to 7.25 rupees. It is vary according to film width, film micron and plastic film price.

2.) Does Semi Automatic Carton shrink wrapping work?

Yes, it is. When you heat shrink your product after wrapping around film on it then that product is sealed very tight. So, everyone knows when any product is wrapped like this
then it will be dust & moisture proof. This is only about protection but whenever we wrap our product with shrink wrapping it looks marvelous, too.

3.) What is the price of Semi Automatic Carton shrink wrapping machine?

Price is depend on different machines and which type of film is used. When any of you want to know price of the machine then we need to ask about your product. and which type
of film you want to use then according to that our R&D team will suggest you suitable machine models & price. But when we talk about price range we 40,000 to 2,00,000
rupees machine we have.

Shrink Wrapping Machine For A4 Paper Bundle Ream

"A4 Paper Shrink Wrapper machine packaging bundles of A4 paper efficiently and securely

Shrink Wrapping Machine for A4 Paper Bundle Ream – Complete Industrial Guide

What is a Shrink Wrapping Machine for A4 Paper Bundle Ream?

A Shrink Wrapping Machine for A4 Paper Bundle Ream is an industrial packaging device designed to tightly wrap multiple A4 paper reams with shrink film, ensuring secure, dust-free, and professional packaging. The machine uses heat to shrink the film around paper bundles, providing uniform coverage and a tamper-proof finish.

Technically, it combines film feeding, sealing, and heat-shrink tunnel operations to automate the packaging process. This machine reduces labor, increases output consistency, and enhances product presentation in bulk packaging environments.

How the Machine Works – Step by Step

  1. Film Loading:
    The operator places a roll of shrink film onto the film holder. Modern machines have adjustable film holders to accommodate different roll widths and diameters.

  2. Bundle Placement:
    Paper bundles (A4 reams) are placed on the machine’s conveyor or tray. Semi-automatic machines require manual placement, while automatic variants use feeders.

  3. Film Wrapping:
    The film is pulled around the paper bundle, ensuring full coverage. Sensors detect bundle size for automatic adjustment in advanced models.

  4. Sealing:
    The machine uses a heat-sealing mechanism (hot wire or sealing bar) to close the film around the bundle. The operator ensures a tight seal at the ends.

  5. Shrinking:
    The bundle passes through a shrink tunnel with controlled heat. The film contracts tightly, conforming to the shape of the paper bundle.

  6. Cooling and Ejection:
    After shrinking, the bundle exits the tunnel and cools down for handling. Fully wrapped bundles are collected on the output conveyor or tray.

  7.  Quality Check:
    Operators visually inspect wrapped bundles for uniform shrink, correct sealing, and absence of film wrinkles or tears.

Why the A4 Paper Shrink Wrapper is Important in Modern Industrial Operations

  • Efficiency: Wraps hundreds of paper reams per hour compared to manual methods.

  • Consistency: Provides uniform, professional-quality packaging every time.

  • Labor Saving: Reduces dependency on manual wrapping teams.

  • Protection: Shields paper bundles from dust, moisture, and damage during storage and transport.

  • Branding: Shrink film can be printed with company logos, enhancing brand visibility.

How to Choose the Right A4 Paper Shrink Wrapper

  • Capacity: Match machine throughput with production volume.

  • Material Compatibility: Ensure machine supports PVC, PE, or Polyolefin films.

  • Automation Level: Choose semi-automatic for medium volume, fully automatic for large-scale operations.

  • Budget: Factor in upfront cost, energy consumption, and maintenance.

  • Space Availability: Consider footprint for shrink tunnel and conveyors.

Common Operational Problems and Solutions for A4 Paper Shrink Wrapper

FAQs

Q1: Can the machine handle different bundle sizes?
A: Yes, adjustable film holders and tunnel dimensions allow wrapping of various bundle sizes.

Q2: Which film is best for A4 reams?
A: Polyolefin film offers superior clarity, shrink quality, and tear resistance.

Q3: How many bundles can a semi-automatic machine process per hour?
A: Typically 1,500–3,000 bundles, depending on operator skill and film type.

Q4: Does the machine require skilled operators?
A: Minimal training is sufficient; operators need to understand temperature control, sealing, and maintenance basics.

Q5: How often should maintenance be done?
A: Daily inspection, weekly cleaning, and monthly lubrication keep the machine running efficiently.

Semi Automatic Battery Shrink Wrapping Machine

Semi Automatic Battery Shrink Wrapping Machine with conveyor and shrink film roll for industrial battery packaging

Semi Automatic Battery Shrink Wrapping Machine

The Semi Automatic Battery Shrink Wrapping Machine efficiently wraps batteries in protective shrink film to ensure secure, professional packaging. The operator places a battery or a set of batteries into the machine, and the system automatically folds and seals the shrink film around them. Once sealed, the machine passes the package through a heated shrink tunnel, which tightly conforms the film to the battery’s shape. This process protects batteries from dust, moisture, and damage during storage or transportation.

The machine features adjustable settings to handle different battery sizes and packaging speeds. It reduces manual labor, increases packaging consistency, and improves overall production efficiency in industrial operations. Operators can quickly load products, start the machine, and achieve high-quality shrink-wrapped batteries with minimal effort.

How Semi-automatic Battery Shrink Wrapping Machine works:-

We will understand this by taking an example of one product. If you want to wrap water bottles (1 liter) with semi shrink wrap, then how can you do that, we are explaining this step-by-step.

So, firstly, you have to put 12 water bottles onto the web sealer. Then you have to give the command ‘START’. After that, automatic air cylinders will take the bottles under the machine, and film is wrapped around 3 sides automatically. Then it will be sealed by one more cylinder. After this process, you can see the Tile Box is wrapped around all 4 sides, and there is open space on 2 sides visible to you.

Mainly this machine is divided into 2 parts:-

1.) Web sealer

2.) Shrink Tunnel

When this is work in combination then whole machine is called as Inverter Battery Shrink wrapping Machine OR car Battery Group packing OR Battery shrink Bundling Machine.

Standard Technical Specifications (Industry-Level)

  • The machine operates on 220–380V, 50/60Hz, with 2–5 kW power depending on the model.

  • It wraps 10–25 packs per minute, with adjustable speed.

  • The machine handles PVC, POF, or PE shrink films.

  • Pneumatic cylinders seal the film with adjustable temperature and pressure.

  • The shrink tunnel heats between 120–200°C, adjustable to the product type.

  • It accommodates different battery sizes, from small to large packs.

  • Compressed air at 4–6 bar powers the cylinders.

  • The machine measures approximately 2000 × 800 × 1400 mm (varies by model).

  • Stainless steel construction ensures durability and corrosion resistance.

Semi Automatic Battery packing Machine General Specification:-

Voltage- 3 phase 415V
Power- 2 phase
Film- 50 to 100 LDPE Shrink film
Heating Temperature- Up to 200degree C
Sealing Time- 4to 5 second
Production Capacity- 2to 7 pack/minute (depend on product size)

Industries and Real-World Applications

  • Battery manufacturers wrap single or multiple batteries for shipment.

  • Electronics companies package rechargeable battery packs for consumer devices.

  • Automotive industries shrink-wrap car and motorcycle batteries.

  • Renewable energy firms package lithium-ion or lead-acid battery modules.

  • Logistics and distribution centers protect batteries during transport to distributors and retailers.

  • Consumer goods companies prepare small-scale battery packs for household appliances.

FQA:-

1.) What is the packing cost of Tiles Box Shrink with shrink wrapping machine?

In this paragraph, It is depend upon bottle size. But we can calculate assuming 1Ltr. bottle. So, In 1Ltr. Carton Shrink film is used approx 35 to 40gm. Per kg.film price approx 135 to 150kg.

Firstly, we calculate assuming 140 Rs. In 1kg approx 23 to 25 pack will be done, and 1 Pack price is 5.5 rupees to max 6.5 rupees + 0.5 to to 0.75 electricity per packet.

Secondly, max to max it will finished in 7 to 7.25 rupees. It is vary according to film width, film micron and plastic film price.

2.) Does Semi Automatic Battery shrink wrapping work?

Yes, it is. When you heat shrink your product after wrapping around film on it then that product is sealed very tight. So, everyone knows when any product is wrapped like this
then it will be dust & moisture proof. This is only about protection but whenever we wrap our product with shrink wrapping it looks marvelous, too.

3.) What is the price of Semi Automatic Battery shrink wrapping machine?

Price is depend on different machines and which type of film is used. When any of you want to know price of the machine then we need to ask about your product. and which type
of film you want to use then according to that our R&D team will suggest you suitable machine models & price. But when we talk about price range we 40,000 to 2,00,000
rupees machine we have.

Shrink Wrapping Machine For Wire & Bundle

Wire Bundle Shrink Wrapper machine by Innovative WrapTech Pvt. Ltd. for industrial packaging of wires and bundles

Complete Guide to Shrink Wrapping Machine for Wire & Bundle – Innovative WrapTech Pvt. Ltd.

What is a Shrink Wrapping Machine for Wire & Bundle?

The Shrink Wrapping Machine for Wire & Bundle is an industrial-grade packaging solution specifically designed to wrap wires, cables, and small product bundles securely using shrink film. It ensures uniform, protective, and professional packaging while significantly improving efficiency compared to manual wrapping.

This machine uses heat-activated shrink film to tightly encase the products, providing protection from dust, moisture, and handling damage. By automating the process, it reduces labor, minimizes material waste, and enhances overall production reliability.

How the Machine Works: Step-by-Step Technical Operation

  1. Product Placement: Place the wire coils, cable bundles, or small product bundles on the machine’s infeed platform or conveyor.

  2. Film Feeding: The machine automatically positions the shrink film around the product. Depending on the model, operators may manually adjust film placement for irregular-sized bundles.

  3. Sealing: Sealing jaws or bars cut and seal the film around the bundle. Temperature-controlled heating ensures a strong, uniform seal without damaging the product.

  4. Shrink Process: The sealed bundle passes through a shrink tunnel or receives hot air from a shrink gun. Controlled heat causes the film to contract tightly around the bundle, creating a compact and secure wrap.

  5. Product Discharge: Once wrapped, the bundle exits the tunnel onto the outfeed area or conveyor, ready for storage or shipping.

Key Notes:

  • PLC-based control systems allow precise adjustments for different wire diameters and bundle sizes.

  • Sensors detect product placement to prevent misalignment and reduce film waste.

Importance and Advantages in Modern Industrial Operations

  • High Productivity: Wraps large volumes of wire and bundles faster than manual methods.

  • Uniform Quality: Ensures consistent packaging that maintains professional standards.

  • Material Efficiency: Reduces shrink film wastage through precise heat and tension control.

  • Enhanced Protection: Protects wires, cables, and bundles from dust, moisture, and mechanical damage during storage and transport.

  • Labor Reduction: Minimizes manual intervention, freeing staff for other production tasks.

This machine delivers reliable, cost-effective, and scalable packaging in industries where high-volume wire or bundled product handling is required.

Standard Industry-Level Technical Specifications of Wire Bundle Shrink Wrapper

  • Power Supply: 220V / 380V, 50/60 Hz (3-phase for heavy-duty models)

  • Shrink Tunnel Temperature: 0–250°C adjustable

  • Machine Speed: 5–30 bundles/minute (model-dependent)

  • Compatible Film Width: 100–500 mm

  • Conveyor Length: 1–5 meters (customizable)

  • Machine Dimensions: 2000 x 800 x 1200 mm (approx.)

  • Machine Weight: 150–400 kg depending on model

How to Choose the Right Wire Bundle Shrink Wrapper

Consider These Factors:

  • Production Capacity: Match machine speed to daily output requirements.

  • Material Compatibility: Ensure machine handles your shrink film type (PVC, polyolefin, polyethylene).

  • Automation Level: Semi-automatic for smaller operations, fully automatic for high-volume lines.

  • Bundle Size: Choose a tunnel or sealing mechanism suitable for your wire diameters and bundle dimensions.

  • Budget: Balance upfront cost with long-term savings in labor, material, and efficiency.

FAQs

Q1: Can this machine wrap thick wire bundles?
A1: Yes, models with larger tunnel sizes and adjustable heat settings can handle thick wire and cable bundles.

Q2: Can it handle multiple bundles simultaneously?
A2: Fully automatic and rotary wrapper models can wrap multiple small bundles in a single cycle.

Q3: Which shrink films are compatible?
A3: PVC, polyolefin, and polyethylene films are supported, with temperature adjustments for optimal shrinking.

Q4: How does it prevent bundle damage?
A4: Controlled heat, adjustable conveyor speed, and tension control protect delicate wires from deformation or melting.

Innovative WrapTech Pvt. Ltd. provides high-performance Shrink Wrapping Machines for Wire & Bundle that maximize productivity, reduce waste, and ensure safe, consistent packaging for industrial applications. Choosing the right model and following operational best practices ensures optimal performance and long-term reliability.