Redial Reel Wrapping Machine

Radial Reel Wrapping Machine by Innovative WrapTech Pvt. Ltd. for secure and efficient industrial reel packaging.

Innovative Wraptech Pvt. Ltd. manufactures high-performance Redial Reel Wrapping Machines designed for paper, film, and foil rolls. Our advanced automation ensures tight, uniform packaging to maximize product protection during handling.

Engineered for industrial durability, these machines streamline wrapping operations while safeguarding reels from moisture, dust, and transport damage. Upgrade your packaging efficiency with our cutting-edge technology.

Enquiry

Enquiry Form

    captcha

    Video
    Features :
    • Precise Coverage: Ensures uniform 360-degree stretch wrapping.

    • Automated Control: PLC-driven cycles for fast, consistent operation.

    • Heavy-Duty Build: Designed for large paper, film, and foil rolls.

    • Full Protection: Shields against moisture, dust, and transit damage.

    • Film Efficient: Pre-stretch technology lowers packaging costs.

    Specification
    WORKING PRODUCT DIAMETERWidth : 250 MM To 625 MM
    Diameter : 350 MM To 850 mm
    Reel weight : 12 To 125 KG
    DIAMETER OF ROLL (STRETCH FILM) CORE ID : 75 MM
    OD : UP TO 200 MM
    WIDTH : 250 MM TO 300 MM
    PACKING EFFICIENCY 15-35 rolls/hour (depend on product )
    TURNTABLE SPEED0 To 11 RPM (depend on product)
    DIA. OF TURNTABLE1500 mm (as per customer requirement)
    ROLLER SPECIFICATIONRollers : 2 nos.(m.s)
    Roller : M.S roller with rubber belt
    dia. of roller : 205mm
    roller center distance : 300 mm
    MOTOERRoller Motor : 1 HP
    Tune Table Motor : 2 HP
    Power Pre-Stretch Motor: 0.25 HP (2 Nos)
    Up Down System Motor : 0.5 HP
    MOTOR WORM GEAR BOXRoller Motor : 1 HP Gear Box
    Tune Table Motor : 2 HP Gear Box
    Power Pre-Stretch Motor: 0.25 HP Gear Box (2 Nos)
    Up Down System Motor : 0.5 HP Gear Box
    MOTOR DRIVE (V.F.D)Roller Motor : 1 HP
    Tune Table Motor : 2 HP
    Power Pre-Stretch Motor: 0.25 HP (2 Nos)
    UP-DOWN SYSTEMChain Base Up-Down System With Motor And Linear Shaft
    PRE-STRETCH SYSTEMRubber Mounted Roller Base Automatic Cancer Base
    Power Pre-Stretch System
    EJECTOR SYSTEMUp To your Kg [If You Required ]
    Pneumatic Air Cylinder Base Ejector System
    MACHINE WEIGTHApprox. 1500kg
    Product Extra Detail

    What Is a Redial Reel Wrapping Machine?

    A Redial Reel Wrapping Machine is an industrial packaging solution that wraps reels—such as paper, cable, or metal reels—with stretch film in a controlled, uniform manner. The machine ensures surface protection, edge reinforcement, and moisture resistance for reels during storage, transport, or export.

    Manufacturers use this radial reel wrapping machine to replace manual wrapping, improve packaging consistency, and achieve faster, safer, and professional paper reel stretch wrapping.

    How Does a Redial Reel Wrapping Machine Work?

    Step 1: Reel Placement

    The operator places the reel on the machine’s turntable or conveyor system. The system centers the reel to ensure balanced rotation.

    Step 2: Parameter Configuration

    The operator sets reel diameter, width, weight, wrapping speed, film overlap, and tension. Proper settings prevent reel deformation and material waste.

    Step 3: Film Pre-Stretch

    The machine stretches the film via a powered pre-stretch mechanism, usually between 150%–300%, to improve holding strength and reduce material usage.

    Step 4: Rotational Wrapping

    The turntable rotates the reel while the film carriage moves vertically or laterally. The machine applies consistent tension and uniform overlap across the entire reel.

    Step 5: Edge Reinforcement

    The system adds extra layers at reel edges to protect against impact, compression, and moisture ingress.

    Step 6: Film Cutting & Sealing

    The machine automatically cuts and seals the film at the end of the wrapping cycle, creating a professional finish.

    Step 7: Reel Discharge

    The wrapped reel exits the machine, ready for storage, shipping, or export.

    Why Is the Redial Reel Wrapping Machine Important in Modern Industrial Operations?

    Modern factories require high-speed, reliable, and consistent packaging to maintain production efficiency.

    This machine:

    • Ensures uniform protection for reels during storage and transport

    • Reduces labor dependency and workplace injuries

    • Minimizes product damage and waste

    • Supports export and long-distance logistics

    • Enhances productivity in high-volume operations

    Manual wrapping cannot deliver this level of efficiency, safety, or repeatability.

    What Types or Variants of Redial Reel Wrapping Machines Are Available?

    Semi-Automatic Models

    • Best for medium production volumes

    • Operator loads reels manually, machine handles the wrapping cycle

    • Cost-effective and flexible

    Fully Automatic Models

    • Best for high-volume, continuous operations

    • Automatic loading and unloading

    • PLC-controlled wrapping programs for high precision

    Horizontal Redial Wrappers

    • Ideal for long or heavy reels

    • Provides strong edge protection and stability

    Which Technical Features Improve Productivity, Quality, Safety, and Cost Efficiency?

    • Powered pre-stretch system reduces film consumption while improving load stability

    • PLC-controlled operation ensures repeatable and uniform wrapping

    • Adjustable film tension prevents reel deformation

    • Edge reinforcement logic protects sensitive reel edges

    • Emergency stop and safety guards enhance operator protection

    • Heavy-duty structure supports continuous, industrial workloads

    What Is the Price Range of a Redial Reel Wrapping Machine?

    The final price depends on:

    • Customization level

    • Automation type (semi-automatic vs fully automatic)

    • Reel handling capacity

    • Additional safety, control, or PLC features

    The more customized the machine, the higher the price, ensuring it meets specific operational requirements.

    Why Do Manufacturers Prefer Professional-Grade Machines from Innovative WrapTech Pvt. Ltd.?

    Manufacturers choose these machines because they:

    • Deliver consistent, high-quality packaging

    • Handle heavy-duty industrial workloads

    • Reduce labor costs and material waste

    • Improve operator safety and factory efficiency

    • Offer reliable performance and long-term ROI

    Professional-grade machines outperform generic alternatives in durability, speed, and export readiness.

    Frequently Asked Questions

    1. What is a Redial Reel Wrapping Machine?

    A Redial Reel Wrapping Machine is an industrial packaging machine that wraps reels such as paper, cable, metal, or plastic reels using stretch film. It protects reels from moisture, dust, edge damage, and handling impact during storage and transport.

    2. Which types of reels can this machine wrap?

    The machine can wrap:

    • Paper reels (kraft, tissue, duplex, coated)

    • Cable and wire reels

    • Plastic hose and pipe reels

    • Metal reels and coils
      It supports various reel diameters and weights, depending on the model.

    3. How does the machine ensure consistent packaging quality?

    The machine applies controlled film tension, fixed overlap settings, and programmed wrapping cycles, which provide uniform coverage and repeatable, high-quality packaging for every reel.

    4. How does the Redial Reel Wrapping Machine improve productivity?

    The machine completes wrapping cycles faster than manual methods, reduces operator labor, minimizes rework, and allows one operator to handle multiple reels, significantly improving overall productivity.

    5. Does the machine reduce stretch film consumption?

    Yes. The powered pre-stretch system maximizes holding force while reducing total film usage, lowering packaging material costs.