Reel Wrapping Machine With Holding System

Reel Wrapping Machine with Holding System for secure stretch film wrapping of paper, cable, plastic, and industrial reels

When your product is in Round shape and you wanted to full pack it then that type of packing machine we called Radial Reel Type packing machine.Reel wrapping machine is designed to apply layers of film across the whole outer surface of the Reel. Reel wrapping machine is specially designed to wrap paper roll, Laminated roll & many Industrial product.

Reel film wrapping machine with holding system  use to pack small width product like 50 mm to 200 mm and diameter 400 to 900 MM max working. That size all product pack with stretch film than It’s machine suitable for  your product. small width paper roll packing and Bottom cup paper roll stretch wrapping machine use this machine.

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    Advantages :
    • Protection against moistrer and dust
    • Prevent teiescoping of rolls
    • Save packaging cost, labour and time
    • Better identification of wraped product
    • Gives stability to product
    • Economical way of packing
    • Save from atmosphere, rain etc
    Specification
    WORKING PRODUCT DIAMETERWidth: 20 mm to 200 mm
    Diameter : 320 MM To 800
    Reel weight :Up To 50 KG
    DIAMETER OF ROLL (STRETCH FILM)CORE ID:75 MMOD: UP TO 200 MM
    WIDTH:125 MM TO 300 MM
    PACKING EFFICIENCY30-40 rolls/hour (depend on product )
    TURNTABLE SPEED0 To 19 RPM (depend on product)
    DIA. OF TURNTABLE400 mm (as per customer requirement)
    ROLLER SPECIFICATIONRollers : 2 nos. (m.s)Roller : M.S roller with rubber belt
    dia. of roller :125mm
    roller center distance : 205 mm
    MOTORS WITH VFDTune Table Motor & Roller Motor : 1 HP
    Pre- stretch Motot: 0.5
    Product Extra Detail

    Modern manufacturing demands speed, precision, and complete product protection during transport. When packaging cylindrical goods like paper rolls, foil reels, textiles, cable spools, and flexible films, standard pallet wrappers often fall short. Lightweight or narrow-width rolls easily shift, tilt, or telescope under film tension.

    At Innovative Wraptech Pvt. Ltd., we manufacture advanced packaging automation designed to eliminate these challenges. Our reel wrapping machine with holding system secures rolls firmly using a pneumatic or mechanical top-holding arm while applying high-tension stretch film for absolute load stability.

    What Is a Reel Wrapping Machine With Holding System?

    A reel wrapping machine with holding system is a specialized packaging machine engineered by Innovative Wraptech Pvt. Ltd. to wrap cylindrical products around their circumferential or axial surfaces while maintaining total structural integrity.

    +-------------------------------------------------------------+
|                      Top Holding System                     |
|           (Pneumatic / Mechanical Stabilizer Arm)           |
+-------------------------------------------------------------+
                              |
                              v
                   +---------------------+
                   |   Reel / Paper Roll |  <--- Rotating Axis
                   +---------------------+
                              ^
                              |
+-------------------------------------------------------------+
|                     Driven Turntable                        |
|        (Heavy-Duty Support Rollers & Belt Drive)            |
+-------------------------------------------------------------+

    During standard rotation, lightweight or narrow reels (widths ranging from 20 mm to 500 mm) tend to wobble or slip due to centrifugal force and film pull tension. The integrated holding system exerts steady downward pneumatic pressure on top of the roll. This hold-down device locks the reel onto the rotating turntable or rollers, allowing the film carriage to execute smooth, tight, uniform cocoon wrapping without disturbing product geometry.

    Why Lightweight and Narrow Reels Require a Holding System

    Wrapping cylindrical objects creates unique dynamic forces. Unlike rectangular pallets with broad bases, reels rest on curved surfaces or narrow sides.

    • Prevents Telescoping: High winding tension can pull inner roll layers outward. The top holding plate engineered by Innovative Wraptech keeps core layers aligned.

    • Eliminates Tipping and Slippage: Narrow rolls (50 mm to 200 mm wide) lack lateral stability. The top clamp stabilizes the roll throughout rotation.

    • Ensures Uniform Tension: When the reel remains perfectly centered, our powered pre-stretch unit delivers equal film tension across every square inch.

    • Boosts Wrapping Speed: Operators can safely run the turntable at higher RPMs without risking reel dislodgement.

    How the Holding System Works

    1. Reel Loading  --->  2. Holding Arm Engages  --->  3. Automated Wrapping  --->  4. Automatic Ejection
(Forklift / Ramp)      (Pneumatic Clamp Down)      (Radial / Axial Film Wrap)   (Pneumatic Ejector / Ramp)

    1. Reel Loading: An operator or conveyor places the roll onto the turntable rollers.

    2. Holding Arm Engagement: Upon cycle start, a pneumatic cylinder lowers the rubberized holding plate onto the top core of the reel.

    3. Automated Wrapping Cycle: As the rollers turn the reel, the motorized film carriage moves vertically or radially, dispensing pre-stretched LLDPE film to form a dust-proof and moisture-proof shield.

    4. Arm Release & Ejection: After completing the preset wrap count, the top holding arm lifts, and an optional pneumatic ejector clears the wrapped roll for the next cycle.

    Key Features of Innovative Wraptech Reel Wrapping Machines

    • Powered Pre-Stretch Unit: Stretches LLDPE film up to 300% before application, dramatically lowering material costs while increasing load containment strength.

    • PLC & Touchscreen Controls: Allows operators to adjust wrap counts, turntable speed, top-plate pressure, and film tension settings with ease.

    • Dual-Mode Functionality: Many models allow rapid switching between dedicated reel-wrapping mode and standard flat-pallet wrapping mode via a single selector switch.

    • Variable Speed Drives (VFD): Delivers smooth acceleration and deceleration to prevent sudden jolts on delicate paper or foil products.

    • In-Ground Pit Mounting Option: Integrates seamlessly at floor level so hand pallet trucks or floor ramps can load heavy spools easily.

    Technical Specifications Overview

    The table below outlines standard performance specifications for industrial-grade reel wrapping machines manufactured by Innovative Wraptech Pvt. Ltd.:

    Technical ParameterStandard Specification Range
    Working Reel Width20 mm to 1,200 mm
    Working Reel Diameter300 mm to 1,500 mm
    Max Reel Weight50 kg (small series) up to 2,000 kg (heavy series)
    Turntable Speed0 to 19 RPM (VFD controlled)
    Pre-Stretch RatioUp to 300% powered pre-stretch
    Holding System TypePneumatic top hold-down plate / mechanical arm
    Film MaterialLLDPE Stretch Film (12 to 35 micron)
    Wrap Cycle Throughput20 to 40 reels per hour
    Power Supply220V Single Phase / 415V Three Phase

    Major Industrial Applications

    Industries around the globe rely on reel wrapping machines with pneumatic holding systems from Innovative Wraptech Pvt. Ltd. to protect valuable stock during shipping and long-term storage:

    • Paper & Pulp Mills: Wraps craft paper rolls, newsprint, laminated paper, and specialty board reels with complete edge protection.

    • Flexible Packaging & Film Manufacturers: Secures narrow BOPP, PET, and HDPE film rolls without distorting core integrity.

    • Cable & Wire Industry: Encloses heavy copper wire spools, optical fiber reels, and electrical cable drums in dust-proof cocoon packaging.

    • Textiles & Non-Wovens: Wraps delicate non-woven fabrics, rubberized rolls, and yarn spools cleanly.

    • Rubber & Hose Manufacturing: Seals industrial hose coils and rubber strips against atmospheric moisture, dirt, and UV damage.

    Business & Economic Benefits

    Cost Optimization: By pairing a 300% powered pre-stretch unit with top-holding stability, machines from Innovative Wraptech Pvt. Ltd. slash film consumption by up to 60% compared to manual wrapping, recovering your equipment investment within months.

    1. Lower Labor Expenses: Automates attaching, wrapping, cutting, and holding steps, reducing manual labor requirements.

    2. Zero Product Transit Damage: Total encapsulation shields rolls against rain, humidity, dirt, and physical abrasion during transport.

    3. Enhanced Plant Safety: Securing reels with automated holding devices eliminates hazardous manual handling and prevents rolling accidents.

    4. Professional Brand Image: Uniform, tightly wrapped reels enhance customer satisfaction upon delivery.

    Frequently Asked Questions (FAQs)

    1. What is the main purpose of a holding system on a reel wrapping machine?

    The holding system on an Innovative Wraptech reel wrapping machine uses a pneumatic or mechanical top plate to secure narrow, light, or unstable reels firmly against the rotating turntable. This prevents the product from wobbling, tipping over, or telescoping under film tension during high-speed wrapping.

    2. Can a reel wrapping machine with holding system handle small-width reels?

    Yes. Specialized models built by Innovative Wraptech Pvt. Ltd. with top hold-down arms wrap small-width reels ranging from 20 mm to 200 mm wide, as well as larger industrial paper rolls up to 1,200 mm or more.

    3. How much stretch film can a powered pre-stretch unit save?

    Our powered pre-stretch unit elongates LLDPE film up to 300% before applying it to the reel. This process reduces overall film consumption by up to 50–60% compared to standard manual or friction-brake wrapping methods.

    4. Does the holding system slow down the overall wrapping cycle?

    No. The pneumatic holding system operates automatically within the programmable logic controller (PLC) cycle. It lowers in seconds at cycle start and retracts immediately upon completion, maintaining productivity rates of 30 to 40 rolls per hour.

    5. Can I use the same machine to wrap standard flat pallets?

    Yes. Many advanced models engineered by Innovative Wraptech Pvt. Ltd. feature dual-function capability. Operators can switch instantaneously from reel wrapping mode to flat pallet stretch wrapping mode using a single selector switch on the control panel.

    6. What types of materials can a reel wrapper protect?

    Reel wrapping machines protect paper rolls, non-woven fabric, wire coils, cable spools, rubber strips, laminated film rolls, and drip irrigation piping against dust, moisture, and transport abrasion.