Semi Automatic Ring Wrapping Machine

Semi Automatic Ring Wrapping Machine by Innovative WrapTech Pvt. Ltd. for efficient and secure industrial stretch wrapping.

Semi Automatic Ring Wrapping Machine  are ideal for long loads that can not be stretch wrapped on a conventional turntable or rotary tower type machine. Examples of products that are well suited for orbital wrapping pipe, plastic extrusions, carpet rolls, lumber, aluminum siding, and many other long products. Ring sizes from 15 inch to 90 inch are available to accommodate virtually all orbital wrapping applications.

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    Features :

    High Quality

    Save Labor

    Dust Proof and Water Proof Product.

    Uniform Packaging

    Auto Pneumatic Guide for Product.

    Adjustable guide for all products.

    Automatic film cutting.

    Automatic product holding.

    Heavy conveyor structure.

    Auto product sensor base operation.

    No product NO wrapping system.

    Film saving up to 70 %. (stretch film)

    Stretch Film is Cheaper Then other packing material.

    At Starting Point & ending Point – Wrap can be adjusted by from control panel.

    Speedy Pack & Labor Saving

     

    Specification
    WORKING PRODUCT DIAMETERLength : 1500 mm to 10000 mm
    Width: 50 mm to 1200 Inch
    Hight: 50 mm to 500 mm
    Weigth: 30 kg To 1000 kg
    DIAMETER OF ROLL (STRETCH FILM)CORE ID:75 MM
    OD: UP TO 150 MM
    WIDTH:100 MM TO 200 MM
    WRAPPING MATERIALLDPE Stretch film (17 to 35 micron)
    WRAPPING MACHINE SPECIFICATIONWrapping ring: 500 To 2500 mm
    Ring Roller: Teflon material
    Power ring roller: 2 nos M.s rubber coated
    Roller belt: fanner make
    Body: power coated
    CONVEYOR SPECIFICATIONIn Feed Conveyor : 5 to 12 Feet
    Out Feed Conveyor :5 to 12 Feet
    Conveyor width : 300 To 1500 MM
    Conveyor belt: pvc green belt or roller
    MOTOR SPECIFICATONRing Motor: 1 HP
    Conveyor Motor: 1 Hp (2 nos)
    bharat Belly Or Crompton Or roto motive make motor use as per availability
    MOTOR DRIVE (V.F.D)Ring Motor Drive: 1 HP
    Conveyor Motor Drive : 1 Hp (1 nos)
    Crompton Or L & T Make drive use as per availability
    MOTOR WORM GEAR BOXConveyor Motor Gear Box : 1 Hp (2 nos)
    PANEL SPECIFICATIONBranded mcb and switch
    Branded SMPS and relay card
    Branded cooling air
    MACHINE WEIGTHApprox. 1500kg
    OUR REQUIREMENT ON YOUR FLOOR3 phase connection + Neutral + Earthing
    Proper floor (according our drawing )
    Air connection [ 5 bar pressure 2 CFM ]
    4 core , 2.5 mm wire [for machine power connec-tion ,as per your equipment ]
    8 MM Pu pipe [ For Air connection ]
    Product Extra Detail

    A semi-automatic ring wrapping machine secures coils, wires, ropes, and reels with stretch film for safe storage and transport. By combining operator guidance with mechanical automation, it delivers tight, consistent packaging while drastically cutting physical labor.

    Step-by-Step Technical Operation

    1.Place the Load:

    Position the coil, reel, or rope bundle securely onto the machine platform.

    2.Thread the Film:

    Mount the stretch film roll and thread it through the ring carriage system.

    3.Run the Wrapping Cycle:

    Start the cycle so the ring rotates around your product, dispensing film evenly under controlled tension.

    4.Maintain Tension Control:

    Rely on pre-set tension settings to lock the load tightly without crushing or deforming your product.

    5.Complete the Cycle:

    Allow the machine to stop automatically at the end of the program, then cut and seal the film tail.

    6.Unload the Product:

    Remove the wrapped coil or reel—it is now fully protected and ready for shipment, storage, or processing.

    This automated flow guarantees uniform coverage, cuts film waste, and accelerates throughput compared to manual hand-wrapping.

    Why Semi-Automatic Ring Wrappers Drive Modern Industrial Operations

    • Locks Loads Securely: Keeps heavy coils, wires, and reels tightly bound during rough transit and storage.

    • Cuts Labor Reliance: Automates the repetitive wrapping cycle so workers can focus on higher-value production tasks.

    • Saves Material Costs: Applies precision film pre-stretch to minimize plastic usage and lower consumable expenses.

    • Boosts Throughput: Increases wrapping speed and maintains consistent output to hit demanding production targets.

    • Protects Workers: Reduces manual handling of heavy, awkward products, creating a safer factory floor.

    • Delivers Clean Packaging: Wraps products uniformly, enhancing brand presentation while preventing transit damage.

    How to Select the Right Semi-Automatic Ring Wrapper

    Selection FactorPractical Evaluation
    Production CapacityCalculate how many coils or reels you need to wrap per hour to keep pace with production lines.
    Product Dimensions & WeightMatch the machine’s inner ring diameter and platform load limit to your largest and heaviest products.
    Film CompatibilityVerify that the film carriage supports your preferred materials, such as LLDPE, PE, or specialized stretch films.
    Level of AutomationChoose semi-automatic models when managing medium-volume production where periodic operator interaction makes sense.
    Budget & ROIWeigh the upfront machine cost against long-term savings in labor, faster throughput, and reduced material usage.
    Operational CostsCheck power requirements, motor efficiency ratings, and routine service intervals to keep long-term running costs low.

    Frequently Asked Questions

    Q1: What products can I wrap with a semi-automatic ring wrapper?

    You can wrap circular and cylindrical items, including wire coils, metal rings, flexible pipes, hoses, bearings, and tires.

    Q2: How does the machine secure the load?

    You load the item onto support rollers while a motorized ring rotates around it, threading stretch film continuously under calibrated tension.

    Q3: Which packaging films work best with this equipment?

    Most operations use LLDPE stretch film. You can adjust film tension and layer overlap on the control panel based on your product’s size and weight.

    Q4: Can one machine handle various ring diameters and load weights?

    Yes. You can adjust the support rollers, rotation speed, and film tension to accommodate different coil profiles on a single machine.

    Q5: Can these machines handle continuous industrial shifts?

    Yes. Manufacturers build these units with heavy-duty steel frames and industrial-grade motors designed for continuous daily operation with standard maintenance.